Table of Contents
Summary of Contents for UNIMETAL QUANTUM MC
- Page 1 UNIMETAL Sp. z o.o. PL 77-400 Złotów, ul. Kujańska 10 tel. +48 67 2632271, fax +48 67 2632637 marketing@unimetal.pl; www.unimetal-moto.com UNILINE QUANTUM TEST LANE FOR MOTORCYCLES INSTALLATION MANUAL Issue 1.0, February 2021...
- Page 2 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 2 / 36...
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Page 3: Table Of Contents
2.4.2. Computer keyboard ..............................14 2.4.3. Android device................................14 3. TECHNICAL DATA ....................................15 3.1. Purpose of UNILINE QUANTUM MC test lane ................... 15 3.2. Metrological data ................................. 15 3.3. Power supply .................................. 16 3.4. Environmental conditions ............................. 16 4. OPERATING INSTRUCTIONS ................................ 17 4.1. - Page 4 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 4 / 36 6. MAINTENANCE ....................................... 33 6.1. Daily maintenance ..............................33 6.2. Weekly maintenance ............................... 33 6.3. Monthly maintenance ............................. 35 6.4. Every 3 months maintenance ..........................35...
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Page 5: Safety
Never use the devices if it is or seems to be damaged or out of order. The personnel operating the devices in UNILINE QUANTUM MC must wear working clothes without loose parts, so as to avoid risk of getting caught by rollers and posing a serious hazard to life of the personnel. -
Page 6: Electricity
As a result of the described actions, the device warranty is discontinued. REMARK: The UNIMETAL company placing the device on the market has exclusive copyrights and manages of them with every right. In the case of the violation of any of the provisions of this document, it results in criminal and civil liability within the limits set by law. - Page 7 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 7 / 36 A vehicle should be driven into the devices slowly so as to avoid unnecessary risks of damaging the vehicle and devices. During the test, the position of a vehicle should be corrected by moving the steering wheel (in order to avoid damaging the mechanical roller modules or vehicle as well as posing a hazard to people).
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Page 8: Description Of System Components
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 8 / 36 2. DESCRIPTION OF SYSTEM COMPONENTS 2.1. Roller brake tester RHB-3 The motorcycle roller brake tester RHB-3 (Fig. 1) is designed for testing braking systems of 2-wheeled vehicles with maximal axle load of 1t. Device is connected to the control unit and controlled from the remote control or the Android device. -
Page 9: Optional Equipment - Weighing System
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 9 / 36 2.1.1. Optional equipment - Weighing system The RHB-3 may be optional equipped with an weighing system. Weighing system consists of a set of 4 gauge strain sensors (Fig. 10) on which the frame with the rollers and its drive system rests on. -
Page 10: Device
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 10 / 36 2.1.3. Optional equipment – Effort meter for brake lever and pedal with use BMS- 100 device Measuring device BMS-100 (Fig. 4) contains measuring and transmitting module as well as receiving one. -
Page 11: Speed Tester Spt- 1
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 11 / 36 The effort meter for brake lever is mounted using a plastic tube (1 in Fig. 6) slipped onto the motorcycle's handlebar. Fig. 6 – Effort meter for brake lever 2.2. -
Page 12: Control Unit Cjs
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 12 / 36 Dimensions and weight of SPT-1 device 846 mm Length 530 mm Width 290 mm Height Weight 120 kg Roller diameter 150 mm 2.3. Control unit CJS All the devices of UNILINE QUANTUM either configured into a test lane or as a separate test device are connected to the (central) control cabinet (Pic. -
Page 13: Control Devices
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 13 / 36 Pic. 7 – Control cabinet; a) Standard version, b) Galaxy version 2.4. Control devices 2.4.1. Wireless remote control The remote control (Fig. 8) is a wireless controller (radio transmission), made of plastic. -
Page 14: Computer Keyboard
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 14 / 36 2.4.2. Computer keyboard Operating the program with the keyboard is analogous to controlling a remote control. Use the arrows (see 1 in Fig. 9) to navigate in the program menu, switch between tests, and change the number of the axis to be tested. -
Page 15: Technical Data
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 15 / 36 3. TECHNICAL DATA 3.1. Purpose of UNILINE QUANTUM MC test lane RHB-3 Value Max axle load SPT-1 Max axle load 3.2. Metrological data RHB-3 Speed of test... -
Page 16: Power Supply
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 16 / 36 BMS-100 Force measuring range 0-100 daN Pressure measuring range 0-1 MPa Resolution 1 daN / 0,01 MPa Measurement accuracy ±1% 3.3. Power supply RHB-3 Power consumption... -
Page 17: Operating Instructions
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 17 / 36 4. OPERATING INSTRUCTIONS 4.1. Basic functionalities of UNILINE QUANTUM After starting the program, the start screen will be displayed as in the Fig. 11. In the upper bar there are main options (see 1 in Fig. -
Page 18: Control The Test Procedure
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 18 / 36 DATA BASE – managing data base that contains all tests that had been saved (the necessary condition for saving is to input vehicle data). OTHER TESTS – connection to other devices integrated into UNILINE QUANTUM test lane (such as gas analyzer, opacimeter, headlight tester or EOBD scanner etc.). -
Page 19: Main Menu
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 19 / 36 4.3. Main menu The main menu (see 1 in Fig. 12) is displayed when the program is started. It can be navigated by the navigation arrows on the remote control, on Android device or the computer keyboard. -
Page 20: Selecting Vehicle Type And Initiating Test Procedure
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 20 / 36 Fig. 14 – Vehicle Type screen Confirm each of the selected options by clicking the ENTER button on the keypad or the ENTER button on the remote control. - Page 21 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 21 / 36 Fig. 15 – Data entry window By clicking “VEHICLE DATA” button (see 4 in Fig. 15) a new window will appear (Fig. 16) where one can input a detailed information about the vehicle to be tested (and to be saved in the data base) or select an existing one from the data base (1 in Fig.
- Page 22 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 22 / 36 Fig. 17 – Test configuration screen After clicking on the tab "Test of brakes" (Fig. 18) will open a tab that allows you to edit the brake test in detail, to select the options from the list select the box next to the item, save the changes and close the window.
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Page 23: Brake System Test
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 23 / 36 4.5. Brake system test 4.5.1. Service brake Use the arrows ←→ from the main menu to select "Service brake", use the arrows ↑↓ to select the number of the axle to be tested (Fig. 19). - Page 24 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 24 / 36 Fig. 21 – Correct position message (5) Press ENTER to start the test. NOTE: The message "Start test on left" is displayed because the program is universal for all roller devices.
- Page 25 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 25 / 36 (7) After starting the engine, the rolling resistance is measured and a message is displayed as in Fig. 23. Check the position of the vehicle in the rollers and control the steering wheel so that the wheels are in the middle of the rollers.
- Page 26 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 26 / 36 (9) Right after the ovality test is completed, the system starts the braking force measurement (the rollers are kept rotating). When the message “Slowly increase braking force” (Fig. 25) is displayed and a warning beep is emitted apply the service brake and constantly increase the braking force.
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Page 27: Operating Bms-100 Device With Effort Meter For Brake Pedal Or Lever
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 27 / 36 (11) After completing the tests for the axle the message “Test complete” (Fig. 26) appears, and the value of braking force is displayed. Fig. 26 – Test completes message (12) If the test lane is equipped with wheel clamps KZ-MC for front wheel or for front and back wheel, use the ↑... -
Page 28: Speed Test
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 28 / 36 4.7. Speed test The SPT-1 is controlled with the wireless remote control or the Android device. If program don’t switch automatically between the test types, use the arrows ←→ and when “New Vehicle”... - Page 29 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 29 / 36 (2) By ENTER confirm the start of the test, then the platform will be lowered and message like in Fig. 66 appears. Fig. 66 – Lowering the platform message (3) Then, the screen will display the message: "Keep the speed of 40km/h"...
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Page 30: Test Report Preview And Printout
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 30 / 36 (4) When the measurement is completed you will see message “Decrease speed to stop” (Fig.68), after which the user can stop the wheels. After speed reaches 0 km/h, test is completed the platform is lifted up and the user could leave the device. -
Page 31: Troubleschoooting
USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 31 / 36 Fig. 43 – Printout options 5. TROUBLESCHOOOTING Device Problem Solution Stop the test - press "EMERGENCY STOP" button on control cabinet. Do not comply with the 2. - Page 32 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 32 / 36 Device Problem Solution 1. Check that the air supply has the appropriate pressure. 2. Check that the voltage switches work correctly (audible knocks in the control cabinet).
- Page 33 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 33 / 36 6. MAINTENANCE 6.1. Daily maintenance DAILY MAINTENANCE PLAN FOR LV TEST LANE Device Action Description Clean the surface of the unit from sand, dust, RHB-3 Cleaning mud or water.
- Page 34 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 34 / 36 WEEKLY MAINTENANCE PLAN FOR LV TEST LANE Device Action Description Use an Allen key No. 5 to check that the covers are Tightening the devices not loose. If the screws connections (1) are not rigid, covers.
- Page 35 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 35 / 36 6.3. Monthly maintenance MONTHLY MAINTENANCE PLAN FOR LV TEST LANE Device Action Description By use socket wrench No. 19 check that the fixing screws M12x40 (1) are not loose. If the...
- Page 36 USER MANUAL Issue 1.0, Feb 19, 2021 UNILINE QUANTUM MC Page 36 / 36 EVERY 3 MONTH MAINTENANCE PLAN FOR LV TEST LANE Device Action Description Use a wrench 13 and tighten the reaction lever to the strain gauge sensor.