Summary of Contents for Fronius FOU 30/ML6
- Page 1 / Perfect Welding / Solar Energy / Perfect Charging Operating Instructions FOU 30 / ML6 Oscillation unit 42,0410,1661 V02-23112017...
- Page 3 Safety rules DANGER! “DANGER!” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. This signal word is not used for property damage hazards unless personal injury risk appropriate to this level is also involved.
- Page 4 General remarks Any malfunctions which might impair machine safety must be eliminated (continued) immediately - meaning before the equipment is next switched on. It’s your safety that’s at stake! Utilisation for The machine may only be used for jobs as defined by the “Intended intended purpose purpose”.
- Page 5 Obligations of Before starting work, all persons to be entrusted with carrying out work with personnel (or on) the machine shall undertake to observe the basic regulations on workplace safety and accident prevention to read the sections on “safety rules” and the “warnings” contained in this manual, and to sign to confirm that they have understood these and will comply with them.
- Page 6 Protection for “Protective clothing” also includes: yourself and protecting your eyes and face from UV rays, heat and flying sparks with other persons an appropriate safety shield containing appropriate regulation filter glass (continued) wearing a pair of appropriate regulation goggles (with sideguards) behind the safety shield wearing stout footwear that will also insulate even in wet conditions protecting your hands by wearing appropriate gloves (electrically insula-...
- Page 7 Hazards from The harmfulness of the welding fumes will depend on e.g. the following noxious gases components: and vapours the metals used in and for the workpiece (continued) the electrodes coatings cleaning and degreasing agents and the like For this reason, pay attention to the relevant Materials Safety Data Sheets and the information given by the manufacturer regarding the components listed above.
- Page 8 Hazards from Do not loop any cables or other leads around your body or any part of your mains and weld- body. ing current (continued) Never immerse the welding electrode (rod electrode, tungsten electrode, welding wire, ...) in liquid in order to cool it, and never touch it when the power source is ON.
- Page 9 Stray welding When using current supply distributors, twin head wire feeder fixtures etc., currents please note the following: The electrode on the unused welding torch/welding (continued) tongs is also current carrying. Please ensure that there is sufficient insula- ting storage for the unused welding torch/tongs. In the case of automated MIG/MAG applications, ensure that only insulated filler wire is routed from the welding wire drum, large wirefeeder spool or wirespool to the wirefeeder.
- Page 10 EMI Precautions Electromagnetic fields may cause as yet unknown damage to health. Effects on the health of persons in the vicinity, e.g. users of heart pace- makers and hearing aids Users of heart pacemakers must take medical advice before going anywhere near welding equipment or welding workplaces Keep as much space as possible between welding cables and head/body of welder for safety reasons...
- Page 11 Particular danger When hoisting the machines by crane, only use suitable manufacturer- spots supplied lifting devices. (continued) Attach the chains and/or ropes to all the hoisting points provided on the suitable lifting device. The chains and/or ropes must be at an angle which is as close to the vertical as possible.
- Page 12 Safety precauti- A machine that topples over can easily kill someone! For this reason, always ons at the instal- place the machine on an even, firm floor in such a way that it stands firmly. lation site and An angle of inclination of up to 10° is permissible. when being transported Special regulations apply to rooms at risk from fire and/or explosion.
- Page 13 Safety precauti- If any damage occurs in cases where other coolants have been used, the ons in normal manufacturer shall not be liable for any such damage, and all warranty operation claims shall be null and void. (continued) Under certain conditions, the coolant is flammable. Only transport the coolant in closed original containers, and keep it away from sources of ignition.
- Page 14 Safety markings Equipment with CE-markings fulfils the basic requirements of the Low- Voltage and Electromagnetic Compatibility Guideline (e.g. relevant product standards according to EN 60 974). . Equipment marked with the CSA-Test Mark fulfils the requirements made in the relevant standards for Canada and the USA. Data security The user is responsible for the data security of changes made to factory settings.
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Page 15: Table Of Contents
Table of contents General ................................3 Machine concept ............................3 Field of application ............................. 3 Proper use ..............................3 Warning notices affixed to the oscillation unit..................... 4 Scope of supply ............................4 Control elements and connections ........................5 Oscillation unit control panel ........................5 Start-up ................................ -
Page 17: General
Proper use also includes: use of MIG / MAG welding torches with a holder diameter of 16 - 22 mm using the spare parts stipulated by Fronius following all the information in the operating instructions using this document in conjunction with the operating instructions of the integrated system components (driving vehicle, power source, wire-feed unit, etc.) -
Page 18: Warning Notices Affixed To The Oscillation Unit
Warning notices The oscillation unit has safety symbols on the rating plate. These affixed to the safety symbols must NOT be removed or painted over. oscillation unit Type: FOU 30/ML6 Art.No.: 8,045,370 A-4600 Wels www.fronius.com Ser.No.: 20 26 9509 weight max. -
Page 19: Control Elements And Connections
Control elements and connections Oscillation unit WARNING! Operating the equipment incorrectly can cause serious injury and control panel damage. Do not use the functions described until you have thoroughly read and understood the following documents: these operating instructions all the operating instructions for the system components, especially the safety rules No. -
Page 20: Start-Up
Start-up Mounting the WARNING! Operating the equipment incorrectly can cause serious injury and oscillation unit damage. Do not use the functions described until you have thoroughly read and understood the following documents: these operating instructions all the operating instructions for the system components, especially the safety rules Mounting the oscillation unit FOU-30/ML6 1. -
Page 21: Set The Oscillation
Set the The oscillating parameters determine the appearance and quality of the weld seam. oscillation Observe the following procedure: 1. Set the "Start LEFT / STOP / Start RIGHT" toggle switch on the driving vehicle control panel to the "STOP" (0) position. 2. -
Page 22: Troubleshooting
Troubleshooting General In the event of faults, note that the functioning of the entire system depends on many additional components (driving vehicle, power source, wire-feed unit, etc.) that are also potential sources of problems. Basic require- Connections established between separate system components ments for the System components are supplied with electricity and the mains voltage for each system to work... -
Page 23: Maintenance And Care
Maintenance and care Personnel WARNING! Risk of injury and damage from incorrectly performed main- tenance. All maintenance on the FDV 22 MF driving vehicle must only be carried out by trained technicians. It is essential to adhere to the maintenance intervals and maintenance procedures. The manufacturer accepts no liability for any damage caused by inadequate or poorly performed maintenance. -
Page 24: Technical Data
Technical data Oscillation unit Max. load 6 kg FOU -30 / ML6 Max. torque 6 Nm Oscillating process angled, max. 11° Oscillating path 1 - 30 mm Oscillating frequency (R = 150, oscillation path = 10 mm) 12 - 110 strokes / min Dwell time 0 - 3 sec. -
Page 25: Spare Parts List Fou-30 / Ml6
Spare parts list FOU-30 / ML6... - Page 27 Oscillation unit FOU-30/ML6 8,045,370 (without clamping lever)
- Page 28 Oscillation unit FOU-30/ML6 8,045,370...
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Page 29: Circuit Diagram Fou-30 / Ml6
Circuit diagram FOU-30 / ML6... -
Page 30: Eu-Declaration Of Incorporation
EU-Declaration of incorporation... - Page 31 FRONIUS INTERNATIONAL GMBH TechSupport Automation E-Mail: support.automation@fronius.com www.fronius.com www.fronius.com/addresses...
- Page 32 Spare parts recommendation, FCP 600 - II Mechanical spare parts...
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