Summary of Contents for CIMLINE PCR 30
- Page 1 PCR 30 Pavement Crack Router Owner/Operators Manual 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763) 557-1971 Part # 161353 Rev A - 9/6/16...
-
Page 3: Table Of Contents
Table of Contents hipping Papers and Information ............4 Safety Notes ..................5 Controls and Their Functions ............. 6 Operating Sequence ................8 Depth Control Use and Adjustments ..........9 Router Bit Mounting Instructions ............. 10 Starting the Engine ................12 Maintenance .................. -
Page 4: Shipping Papers And Information
Kohler Engine Documents IMPORTANT: This manual contains the basic information required to operate, main- tain and repair the CIMLINE PCR30 you have purchased. The use of this manual in- sures accurate adjustments, operation and proper lubrication of your equipment. Please keep it handy. -
Page 5: Safety Notes
Safety Notes PLEASE READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE PROCEEDING WARNING: Protective clothing must be worn. Refer to ANSI Regulations: Wear long pants. 2) Wear heavy leather boots or shoes. 3) Wear a protective faceshield. 4) Wear a respirator. 5) Wear ear protection. -
Page 6: Controls And Their Functions
Controls and Their Functions Choke knob - refer to starting instructions on pages 12 & 13. Throttle - refer to starting instructions on pages 12 & 13. Ignition switch - refer to starting instructions on pages 12 & 13. Lifting brackets - Both lifting rings are needed for hoisting router. Be sure strap or chain used to hoist this machine has a minimum rating of 2000 pounds (1 ton). - Page 7 Controls and Their Functions (cont.)
-
Page 8: Operating Sequence
Operating Sequence The PCR router is operated by manually guiding the machine while walking backwards. Don't force the machine through the crack while routing. The routing operation itself will move the machine. If the router starts to move too fast, simply push down on the handle and let the router ride on the skid plate. -
Page 9: Depth Control Use And Adjustments
Depth Control Use and Adjustments The router is raised and lowered by a 12 VDC ball screw actuator. No maintenance is required or recommended. The clutch mechanism is designed to ratchet when the unit is jammed at the end of the stroke. Avoiding this situation will greatly extend the life of your unit. The switch to raise or lower the router is located on the right side of the handle as shown in the picture. -
Page 10: Router Bit Mounting Instructions
Router Bit Mounting Instructions WARNING: Make sure the engine is shut off , the drum has stopped spin ning before and the router is securely placed on the nose before attempting to rotate the skid mount. To access router bits: 1) Remove bolt (A). - Page 11 NOTE: Refer to the diagram on the previous page to see what direction the router bits should be mounted. The bit should be installed so the cutting edge contacts the ground first with the drum rotating in a counter clockwise direction from the view shown.
-
Page 12: Starting The Engine
Starting the Engine NOTE: Read the engine instr uction manual befor e star ting. WARNING: Be sur e r outer bits ar e unobstr ucted and not r esting on the gr ound. WARNING: Be sure hands and feet are clear of the router. The PCR router is equipped with a 30 H.P. - Page 13 Starting the Engine NOTE: Upon start up a metallic ticking may occur. This is caused by the hydrau- lic lifter leak down during storage. Run the engine for 5 minutes. The noise will normally cease in the first minute. If noise continues, run the engine at mid throttle for 20 minutes. If noise persists, take the engine to your local Kohler Service Outlet.
- Page 14 Mainteance WARNING: Do not inspect when engine is running. Engine: The operation and life of the engine depends on you and your operator. Do not start engine until the engine precheck is complete. The engine precheck con- sists of checking the oil, the fuel level, the air filter and greasing all grease points. The gasoline powered PCR-30 router is equipped with a Kohler 30 H.P.
-
Page 15: Maintenance
Maintenance... -
Page 16: Maintenance Schedule
Maintenance Schedule Maintenance Operation Daily 50 Hours 100 Hours 200 Hours Fill fuel tank Check air pressure in tires Check air cleaner Check air intake, clean if necessary Grease Drum Shaft Bearings Grease brake bushings Blow off engine Service air cleaner element Change oil Check spark plugs and breaker points Grease wheel bearings... -
Page 17: Drum Installation
The dimensions listed should be maintained when installing a new drum. The 2-1/2" spacing is for use with the 5" long Cimline router pins. NOTE: The pins must be inserted before tightening bushings to insure the two drums are in alignment. - Page 18 Brake Adjustment To adjust the brake arms, raise the router using the actuator to the highest point and rest on the rear skid as shown. Loosen the dual set collar (A) and the spring tension ear (B) so that the brake arms (C) pivot independent of each other.
-
Page 19: Wiring Diagram
Wiring Diagram... - Page 20 Parts Section PCR 30 W/CUT CONTROL...
- Page 24 DECAL ROUTER PATENT 161381 DECAL SET PCR 30 161180 SN PLATE - CE 161179 DECAL - DB RATING 155433 CAP 3.5" RATCHETING 1 WAY VENT 155260 FUEL TANK 6 GAL 155180 SPRING * Item 25 is 111715 for PCR 30 Standard (301126)*...
- Page 25 WASHER-FLAT-SAE .50 64 100464 CLEVIS PIN-.50 X 3.5 65 100457 1/2"FLAT WASHER 66 100362 HHCS 1/4 X 1.00 67 100293 SHCS 1/4 X 1-1/4 68 100211 WASHER-FLAT-SAE .38 * Items 47 & 60 are not used for PCR 30 Standard (301126)*...
- Page 26 PCR30 CHECK-OFF LIST 161353 MANUAL PCR30 155395 PALLET - ROUTER 154311 THROTTLE CABLE 152662 WRENCH .75 X .56 130528 WIRE HARNESS - SELF LVL ACT 120883 FUEL LINE-.25" LOW PERM * Wire Harness is 130527 for PCR 30 Standard (301126)*...
-
Page 27: Drum Assembly
Drum Assembly # PART # DESCRIPTION QTY. 418333 DRUM 110637 BUSHING SF 1.687 426438 SHAFT- DRUM ASSY 418332 PLATE- RETAINER 5 418322S PIN-ROUTER-HARDENED 152657 SPACER - .875 IN 152660 BIT- 8 POINT CARBIDE 100592 SCREW- SERRATED .38 X 1.00 110715 KEY .38 X 2.75 LG 10 155113 bearing rfb 111-c... - Page 28 Handle Sub-Assembly (Standard) # PART # DESCRIPTION QTY. 1 426466 2 420119 ACTUATOR PLATE 3 407435 HANDLE BAR WELDMENT 4 152304 HANDLE GRIP 5 150013 ZERK GREASE STR. 1/4-28UNF 6 130526 WIRE HEARNESS-MAIN PCR 7 130525 WIRE HEARNESS-LEVEL SWITCH 8 111068 IGNITION SWITCH 9 110343 SET COLLAR- .50...
- Page 29 Handle Sub-Assembly (Cut Control) # PART # DESCRIPTION QTY. 1 426466 2 420119 ACTUATOR PLATE 3 407435 HANDLE BAR WELDMENT 4 152304 HANDLE GRIP 5 150013 ZERK GREASE STR. 1/4-28UNF 6 130526 WIRE HEARNESS-MAIN PCR 7 130524 WIRE HEARNESS-SELF DEPTH 8 111068 IGNITION SWITCH 9 110343...
- Page 30 Engine Sub-Assembly # PART # DESCRIPTION QTY. 1 407368 ENGINE BASE WELD-PCR 2 120639 PIPE CAP 3 120638 PIPE NIPPLE .38 X 6 4 111646 ENIGNE - KOHLER 30HP 5 110910 MUFFLER - KOHLER CH25 6 100250 HHCS .50 X 3.50 FULL THD GR5 ZP 7 100211 WASHER-FLAT-SAE .38 8 100126...
-
Page 31: Notes
NOTES... - Page 32 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763) 557-1971...
Need help?
Do you have a question about the PCR 30 and is the answer not in the manual?
Questions and answers