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EVOLT ME 1000 Owner's Manual

1000w max power electric mini bike
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Summary of Contents for EVOLT ME 1000

  • Page 1 Mini Bike www.evoltadventure.com...

  • Page 2: Table Of Contents

    Directory Safety Warnings…………………………………………………… Before You Begin…………………………………………………… Assembly and Set-Up…………………………………………… Before Riding……………………………………………………… Safety Reminders………………………………………………… 11-17 Repair and Maintenance……………………………………… Troubleshooting Guide………………………………………… 18-19 Side View……………………………………………………………… Electrical Diagram………………………………………….……… NOTE: Manual illustrations are for demonstration purposes only. Illustrations may not reflect exact appearance of actual product. Specifications subject to change without notice.

  • Page 3: Safety Warnings

    Be careful to topics and assure that young riders can safely and responsibly use this product. EVOLT recommend that avoid pedestrians, skaters, skateboards, you periodically review and reinforce the information...
  • Page 4 Safety Warnings These bikes were manufactured for PROPER RIDING ATTIRE performance and durability but are not impervious Always wear proper protective equipment such as to damage. Jumping or other aggressive riding can an approved safety helmet (with chin strap over-stress and damage any product, including the securely buckled).

  • Page 5: Before You Begin

    Before You Begin Remove contents from box. Remove the foam WARNING: separators that protect the components from DO NOT USE NON- E-Volt PRODUCTS WITH damage during shipping. Inspect the contents of the YOUR E-Volt VEHICLES. box for scratches in the paint, dents or kinked cables These vehicles have been built to certain E-Volt that may have occurred during shipping.

  • Page 6: Assembly And Set-Up

    Assembly and Set-Up 1.Install front fork assembly 1>Mount the front fork assembly to the head pipe with M10×170 hexagon flange face bolt and M10 hexagon flange face locking nut; 2> Two M8×16 hexagon flange face bolts were used to assemble the upper coupling plate with the front fork assembly 3>...
  • Page 7 Assembly and Set-Up 3.Install front wheel 1>M12 x 225 bolt (front axle) is successively passed through The left wheel axle hole on The front fork - 13 x 20 x 3.0 flat Washer → Front wheel →13×20×3.0 flat washer → right front axle hole, and fastened with M12 hexagonal flange surface locking nut.
  • Page 8 Assembly and Set-Up 4.Install handlebar tube 1>Place the handlebars in the handlebar clamps. Make sure cables are not twisted or kinked. 2>Mount the handlebar tube to the front fork assembly with M8×25 hexagon flange face bolt; 3>Tighten the bolts using a 6mm Hex Key wrenches. 5.
  • Page 9 Assembly and Set-Up Inflating the Tires tires are fully inflated at the factory. When the tire pressure is insufficient,using a 45 degree tire chuck, inflate both tires 10PSI. We strongly recommend 24 PSI for adults up to 160lb(71Kg) when using this product. Proper Tire pressure is VERY IMPORTANT.

  • Page 10: Before Riding

    Before Riding All EVOLT electric ride on bikes are set on low WARNING: speed when they are shipped. You should To avoid a pinch or injury keep fingers away change this setting only when you feel the rider from moving sprockets and chain.
  • Page 11 Before Riding WARNING: Charging the Battery Run time may vary depending on many factors such as riding Failure to recharge the Lead- Acid battery at conditions, rider weight, climate and/or proper least once a month may result in a battery that maintenance, specifically tire pressure.

  • Page 12: Safety Reminders

    Safety Reminders PRE-RIDE CHECKLIST Loose Parts Tire Inflation Check and secure all fasteners before every ride. Make Tires are Not Fully inflated when sure handlebar clamp bolts arelocked properly in place. shipped. There should not be any unusual rattles or sounds Using an air compressor equipped with a 45 from loose parts or broken components.

  • Page 13: Repair And Maintenance

    Repair and Maintenance WARNING: Turn keys “OFF” before conducting WARNING: any maintenance procedures. The brake can cause the electric motorbike to skid the tire throwing an Adjusting the Brakes unsuspecting rider. Practice in an open area free from obstacles until you are familiar with the brake function.
  • Page 14 Repair and Maintenance WARNING: Chain Adjustment, Rear Tire and Chain Replacement Make sure power switch is in off position Tools required: Screwdriver, 5mm hex key before performing any maintenance. wrench, 10mm, 12mm,14mm and 17mm wrench WARNING: 1.Loosen screws and remove chain guard. To avoid a pinch or injury keep fingers away from moving sprockets and chain.
  • Page 15 Repair and Maintenance WARNING: Chain Adjustment, Rear Tire and Chain Replacement Make sure power switch is in off position 3.With 14mm and 17mm wrenches, loosen the before performing any maintenance. axle. Remove the rear axle and remove the chain WARNING: from the sprocket--pull the wheel out.
  • Page 16 Repair and Maintenance Note the sequence of the hardware for assembly B-1 Rear Wheel Axle B-3 Spacer (2) B-2 Rear Axle Adjuster (2) B-4 Mounting Plate-Brake Caliper B-5 Hexagon flange face lock nut WARNING: 4.Install the new chain or wheel by slipping the chain around the axle.
  • Page 17 Repair and Maintenance 6.Adjust chain tension to have approx. 1/2” of free play. Chain and Sprocket Notes: The chain will Free play is not forced! The chain should move this typically have a “loose spot” and “tight spot” amount with very little force. Using 14mm and 17mm corresponding with a sprocket rotational wrenches tighten axle securely.
  • Page 18 Battery Replacement. Lead-Acid batteries (4-12v 12ah) should be replaced in sets only and with original EVOLT Batteries! Retailers do not have the same quality as our OEM batteries. Performance may be seriously affected Disconnect battery connection.
  • Page 19 Repair and Maintenance Battery Care and Disposal (Lead-Acid) WARNING: Do not store the battery in temperatures above If Lead-Acid battery leak 110 °F or below 32° F. develops, avoid contact with the leaking acid and place the damaged battery in a plastic bag. Contains sealed non-spillable Refer to the disposal instructions at left.

  • Page 20: Troubleshooting Guide

    Troubleshooting Guide Problem Possible Cause Solution Even with proper care, a rechargeable battery does not last Short run time (less forever. Average SLA battery life, 1 to Battery is old and will not than 15 minutes per 2 years-300 cycles accept full charge charge) Li-ion battery life, 3 to 4 years-500...
  • Page 21 Troubleshooting Guide Problem Possible Cause Solution Refer to instructions on page Mini bike does not stop Brakes are not adjusted 11 of this manual to properly when applying the brake properly adjust brakes. Apply a lubricant such as 3 in 1TM or Tri-Flow TM or Mini bike makes loud Chain is too dry and or not...

  • Page 22: Side View

    Side View Note: The MiniBike has a 50 amp fuse that sits on top of the battery compartment-Do not over load!! We recommend max of 1.4 Amps per plug. This is not a fused circuit and overloading or shorting this circuit will cause Controller Failure! See page 18 for more information. Never attempt to work on this circuit with the Key on!

  • Page 23: Electrical Diagram

    Electrical Diagram...
  • Page 24 Version: 10012201...

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