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Sealey GWC1200B.V2 Manual page 2

Geared hand winches

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3.
SPECIFICATION
MODEL NO.
GWC1200B.V2
Supplied with
Capacity
Gear Ratio
Handle Length
Hub Diameter
Maximum Cable/
Webbing Size
(cable supplied)
Min Breaking Force:
4.
ASSEMBLY
FIG.1
4.1.
CONNECTING THE CRANK HANDLE - ALL MODELS
Fit Crank Handle assembly by inserting the hexagon socket of the Crank Handle onto the end of the Main Drive Axle. Make sure the
handle is tightened and secure before use.
4.2.
MOUNTING (FIG.1)
Hand winches can be mounted onto a solid metal or wood structure using the mounting holes in the frame. Refer to safety section.
4.3.
CONNECTING THE CABLE (FIG.2) - GWC/GWE ONLY
Before operating, the reel must first be properly spooled with cable. Weave the steel cable through the holes, starting from inside to
outside. Secure the cable to the drum by tightening the cable anchor nuts. Turn the handle and guide the cable so it seats neatly on
the drum, as shown in fig.3. Replace the cable anchor each time a cable is replaced. Note: if the cable is not properly spooled, excess
abrasion may occur, reducing the life of the cable.
4.4.
CONNECTING THE WEBBING (FIG.4, 5 & 6) - GWW ONLY
Remove the gear cover to access the strap fitting bolt (fig.4) Release the strap fitting bolt shown in fig.5, and slide through the loop on the
webbing (fig.6). Secure the strap fitting bolt with nut. Reattach the gear cover. Turn the handle to wind the webbing onto the drum.
WARNING! The strap breaking strain must be at least 3 times the pulling capacity.
FIG.4
5.
OPERATION
WARNING! Before using the winch ensure you read, understand and apply Section 1 Safety Instructions. Never fully extend the cable or
strap when under load. Load capacity is reduced as layers build up on the drum.
NOTE: Re-lubricate all shafts and gears before use.
5.1.
PULLING
To pull a load, turn the Crank Handle clockwise. The load can be stopped in any position, by letting go of the handle.
5.2.
RELEASING
To release the cable/strap, turn the Crank Handle anticlockwise. The Automatic Brake will prevent the Handle from kicking back.
WARNING! The brake function will only be activated by a minimum load of 25kg. DO NOT oil or grease the brake mechanism.
© Jack Sealey Limited
Original Language Version
GWC2500B
Cable
540kg
4.2:1
200mm
52mm
Ø4mm x 8m
Ø5mm x 8m
(cable supplied)
11.73kN
FIG.2
FIG.5
GWC1200B.V2, GWC2500B, GWE1200B.V2, GWW1200B.V2
GWE1200B.V2
Cable
1130kg
10.0:1
300mm
76mm
Ø4mm x 8m cable
(not supplied)
48mm x 10m webbing
(not supplied)
25.34kN
Cable Anchor
GWW1200B.V2
Empty
Webbing
540kg
4.2:1
200mm
200mm
52mm
48mm x 10m
(webbing supplied)
N/A
14.71kN
FIG.3
FIG.6
Issue 3 (2)
540kg
4.2:1
52mm
11/10/23

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This manual is also suitable for:

Gwc2500bGwe1200b.v2Gww1200b.v2