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product operating instruction
E.G.O. Germany (E.G.O. Elektro-Gerätebau GmbH)
Operating Instructions
Induction Gx
90.60160.286-001-03-A
E.G.O. Elektro-Gerätebau GmbH
Blanc-und-Fischer-Platz 1-3
75038 Oberderdingen
Germany

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  • Page 1 E.G.O. Germany (E.G.O. Elektro-Gerätebau GmbH) Operating Instructions Induction Gx 90.60160.286-001-03-A E.G.O. Elektro-Gerätebau GmbH Blanc-und-Fischer-Platz 1-3 75038 Oberderdingen Germany...
  • Page 2 E.G.O. Germany (E.G.O. Elektro-Gerätebau GmbH) document id.: 90.60160.286-001-04-A / state: 230 - released page 2 of 43 designation: Induction Gx...
  • Page 3: Table Of Contents

    2.3.25 Damage of the wires ................12 2.3.26 Moving of inductors ................12 2.3.27 Mounting plate construction ..............12 2.3.28 Heating of furniture or wrong functionality ..........13 document id.: 90.60160.286-001-04-A / state: 230 - released page 3 of 43 designation: Induction Gx...
  • Page 4 Cleaning and maintenance ................36 Cleaning ....................... 36 Maintenance and repair ..................36 Error codes ......................38 Disposal ......................41 Technical data ....................42 Contact ......................43 document id.: 90.60160.286-001-04-A / state: 230 - released page 4 of 43 designation: Induction Gx...
  • Page 5: About These Operating Instructions

    Correction torque value in chapter 4.2.2  Added cable routings for exemplary configurations in chapter  Orthography, description and layout in chapter 5.3  Update mounting plate pictures document id.: 90.60160.286-001-04-A / state: 230 - released page 5 of 43 designation: Induction Gx...
  • Page 6: Other Applicable Documents

    Technical customer documentation TC VArio SmartKii 90.60112.428  Technical customer documentation cooking support functions 90.60141.173  Drawing for customer (type-specific drawing)  Customer datasheet (type-specific datasheet) document id.: 90.60160.286-001-04-A / state: 230 - released page 6 of 43 designation: Induction Gx...
  • Page 7: Symbols And Markings

    NOTICE! Hazardous situation that can lead to property damage if the safety measures are not followed. Tab. 2: Symbols and markings document id.: 90.60160.286-001-04-A / state: 230 - released page 7 of 43 designation: Induction Gx...
  • Page 8: Safety

    EGO Induction Gx systems and components properly assembled into the final appliance are intended for heating food on cookers or hobs in domestic kitchen areas in fixed buildings. EGO Induction Gx systems and components must be used under a glass ceramic surface with a thickness of 4 mm for domestic appliances.
  • Page 9: Residual Risks

    Assemble the suitable clamp terminal with screw and the recommended housing cover.  document id.: 90.60160.286-001-04-A / state: 230 - released page 9 of 43 designation: Induction Gx...
  • Page 10: Incorrect Cable Routing

    This leads to a risk of a burning hazard. Do not touch the glass ceramic surface, which was used with the switched-on or recently used Gx  product under it. document id.: 90.60160.286-001-04-A / state: 230 - released page 10 of 43 designation: Induction Gx...
  • Page 11: Humidity

    Use of the induction outside its intended use Induction Gx may be used only for the declared intended use (see chapter 2.1). Non-intended use of the EGO induction units may lead to hazards that are not described in this document.
  • Page 12: Insufficient Glass Ceramic Material

    This is especially valid for the chokes and capacitors. document id.: 90.60160.286-001-04-A / state: 230 - released page 12 of 43 designation: Induction Gx...
  • Page 13: Heating Of Furniture Or Wrong Functionality

    Wrong voltage or frequency due to lightning or EMC disturbances from other devices, which do not fulfil the standards. Use the cooktop in the intended use.  Gx induction is compliant with valid EMC standards and EMF guidelines.  document id.: 90.60160.286-001-04-A / state: 230 - released page 13 of 43 designation: Induction Gx...
  • Page 14: High Voltage

    2.4.8 Wrong storage or transportation A wrong storage, packaging or transportation can damage induction products. Do storage and transportation as recommended in chapter 3.  document id.: 90.60160.286-001-04-A / state: 230 - released page 14 of 43 designation: Induction Gx...
  • Page 15: Transport And Storage

    Gx needs to be in the valid temperature operating range before handling. A condensate formation is  not allowed. The relative humidity must not exceed 93 % (T<40 °C). document id.: 90.60160.286-001-04-A / state: 230 - released page 15 of 43 designation: Induction Gx...
  • Page 16: Installation And Commissioning

    This chapter is only relevant if Gx has been purchased as separate components or if repairing an Induction Gx heating system. The distances to the metal frame must be also considered for systems by having inwards looking frames related to the mounting plate.
  • Page 17 Furthermore, it must be ensured in the system that at least one of the NTC sensors is always covered by the cookware. document id.: 90.60160.286-001-04-A / state: 230 - released page 17 of 43 designation: Induction Gx...
  • Page 18: Exemplary Assembly Of A 4-Burner Hob With Gx Induction

    – Consider all correct alignment positions as shown in the following illustration. document id.: 90.60160.286-001-04-A / state: 230 - released page 18 of 43 designation: Induction Gx...
  • Page 19 Thermal and electric requirements must be fulfilled by the design of the cut- out. Correct alignment – An alignment as shown below is not allowed. document id.: 90.60160.286-001-04-A / state: 230 - released page 19 of 43 designation: Induction Gx...
  • Page 20 3. Align the mounting plate with the screw holes of the generator for earth connection. – Consider all correct alignment positions as shown in the following illustration. document id.: 90.60160.286-001-04-A / state: 230 - released page 20 of 43 designation: Induction Gx...
  • Page 21 Screw for earth connection  The mounting plate and the induction generator are fixed. document id.: 90.60160.286-001-04-A / state: 230 - released page 21 of 43 designation: Induction Gx...
  • Page 22 The clip must be pressed with a minimal force of 40 N (minimum pressure is 20 N/cm²), when applying the adhesive tape of one clip. The applying force is around one second. document id.: 90.60160.286-001-04-A / state: 230 - released page 22 of 43 designation: Induction Gx...
  • Page 23 It must be ensured that the cables are not push up the inductor or from the side and are not prevent a free bouncing of inductors (picture 11). Therefore, a laying of the cables under the inductor and between the micanite discs is not allowed. document id.: 90.60160.286-001-04-A / state: 230 - released page 23 of 43 designation: Induction Gx...
  • Page 24 E.G.O. Germany (E.G.O. Elektro-Gerätebau GmbH) 11 Wrong mountings of the inductor document id.: 90.60160.286-001-04-A / state: 230 - released page 24 of 43 designation: Induction Gx...
  • Page 25 E.G.O. Germany (E.G.O. Elektro-Gerätebau GmbH) 12 Fixed inductor on the mounting plate  The inductors are fixed on the mounting plate. 13 Fixed inductors on the mounting plate document id.: 90.60160.286-001-04-A / state: 230 - released page 25 of 43 designation: Induction Gx...
  • Page 26: Assembly Of A Hob With An Additional Gx Induction Slave Generator

    Electrical connection of components This chapter is only relevant if Gx has been purchased as separate components or if repairing an Induction Gx heating system. The generators themselves are pre-assembled; i. e. all generator-internal parts as well as the internal wiring (e.g., fans, filter board) have already been performed.
  • Page 27: Power Supply For Bus Participants

    10 W are provided for user interfaces and other bus participants as well as for other suitable accessories (e.g., EGO Light Elements) These can be split into a rated voltage of 5 V or 13.2 V for supply of user interfaces.
  • Page 28 Connect the black wire only to the corresponding black connector (e.g., x11/x21/x31/x41). – Connect the blue wire only to next connector (e.g., x10/x20/x30/x40). – Repeat the steps for further inductors. document id.: 90.60160.286-001-04-A / state: 230 - released page 28 of 43 designation: Induction Gx...
  • Page 29 NTC Connector 17 NTC wire and connector 3. Connect the EGO BUS wire to the connector of the generator. 18 Connection of EGO Bus wire to the connector of the generator 4. Assemble and connect TC Lite Slider SmartKii. Consider instructions of documentation 90.60080.646.
  • Page 30 19 Exemplary positioning of TC Lite Slider SmartKii – Connect EGO Bus wire to the connector of the touch control. Cables must be laid on the direct direction from the mounting plate cut-out of the generator connectors. Cable routings must be done completely on the mounting plate.
  • Page 31 E.G.O. Germany (E.G.O. Elektro-Gerätebau GmbH) – Use the plastic pins for transport protection. 21 Exemplary connection of EGO Bus wire to the touch control  The assembly of Gx components to a Gx heating system has been finished. 22 Assembled Gx heating system document id.: 90.60160.286-001-04-A / state: 230 - released...
  • Page 32: Final Steps From A System To A Cooktop

    Another option is to use the optional domino generator with built-in socket for plug-in appliances. A cable C21 according to IEC 60320-1 has to be used for the induction generator socket C22 according to IEC 60320-1. document id.: 90.60160.286-001-04-A / state: 230 - released page 32 of 43 designation: Induction Gx...
  • Page 33 A recommended cable fixation is HMCC-1-01 from manufacturer Essentra Components.  25 Exemplary and recommended cable fixation (views from bottom and top of the mounting plate) document id.: 90.60160.286-001-04-A / state: 230 - released page 33 of 43 designation: Induction Gx...
  • Page 34 No grounding and no power supply connection may be installed between the two generator boards. – The torque for the screws of the connection block is 2 Nm + 0.2 Nm 26 Cable routings for exemplary configurations document id.: 90.60160.286-001-04-A / state: 230 - released page 34 of 43 designation: Induction Gx...
  • Page 35 Perform the cable routing as recommended in the operating instruction and customer  documentation. Never use cables which are longer than recommended.  Never route cables above filter components (chokes, capacitors).  document id.: 90.60160.286-001-04-A / state: 230 - released page 35 of 43 designation: Induction Gx...
  • Page 36: Cleaning And Maintenance

    Unsuitable cookware can have a significant influence on the performance. Induction Gx can be repaired related to defined components. Spare part kits with replaceable components are available for use during service. Spare parts of similar variants can vary because of different equipment.
  • Page 37 NOTICE! The coils can be disassembled through a carefully pressing of both inductor snap hooks by the fingers of the service technician. 29 Disassembling of inductors document id.: 90.60160.286-001-04-A / state: 230 - released page 37 of 43 designation: Induction Gx...
  • Page 38: Error Codes

    Exchange generator. Blinking “H” Fixed coil Blinking “H” is Exchange the inductor package. temperature shown on display Exchange generator. Tab. 8: Error codes and remedies document id.: 90.60160.286-001-04-A / state: 230 - released page 38 of 43 designation: Induction Gx...
  • Page 39 4-burner system with a 4-burner master generator 2-burner system with a 2-burner master generator 31 Exemplary numberings and assignments of inverters, coils and drivers with master generators document id.: 90.60160.286-001-04-A / state: 230 - released page 39 of 43 designation: Induction Gx...
  • Page 40 Driver 1 and heating element (HE) 1 Driver 1 Driver 2 and heating element (HE) 0 Driver 2 and heating element (HE) 1 Driver 2 Tab. 9: Component indices document id.: 90.60160.286-001-04-A / state: 230 - released page 40 of 43 designation: Induction Gx...
  • Page 41: Disposal

    E.G.O. Germany (E.G.O. Elektro-Gerätebau GmbH) Disposal Dispose according to local regulations.  document id.: 90.60160.286-001-04-A / state: 230 - released page 41 of 43 designation: Induction Gx...
  • Page 42: Technical Data

    E.G.O. Germany (E.G.O. Elektro-Gerätebau GmbH) Technical data See type related drawing and data sheet for all technical data. document id.: 90.60160.286-001-04-A / state: 230 - released page 42 of 43 designation: Induction Gx...
  • Page 43: Contact

    E.G.O. Germany (E.G.O. Elektro-Gerätebau GmbH) Contact Mr. Phil Süpfle Fon: +49 7045 45 - 67151 Mobile: +49 15174328229 E-mail: phil.suepfle@egoproducts.com document id.: 90.60160.286-001-04-A / state: 230 - released page 43 of 43 designation: Induction Gx...

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