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ASSEMBLY INSTRUCTIONS - AUN RAMPS
REVISION 4, OCTOBER 4, 2021
The ramp kits come in pre-assembled form, that is, with
most of the parts already assembled, and with all bolts
already attached to these parts.
OVERVIEW - MAIN COMPONENTS
2
BASE RAMP
3
SLIDING RAMP
4
BASE RAMP ASSEMBLY
5
SLIDING RAMP ASSEMBLY
8
copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com
1
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Summary of Contents for neo-dyne AUN 100
- Page 1 OVERVIEW - MAIN COMPONENTS BASE RAMP SLIDING RAMP BASE RAMP ASSEMBLY SLIDING RAMP ASSEMBLY copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 2 The lift dolly and wheel chock are pre-assembled, and will need some adjustments before working properly, such as attaching the gas springs and straps. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 3 The joiners do not need to be fixed at exact positions since the clients will most likely change their positions to suit their vehicles. In most cases, approximate spacing will suffice when assembling. For AUN 200, use 4 pcs joiners + end roller plate. For AUN 100, three joiners and the end roller plate will suffice.
- Page 4 The lift system is also fully assembled. You need to loosen the bolts a little bit, without losing the square nuts attached to them, and slide these parts through the beams then tighten the bolts. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 5 Slide the roller plate into the grooves at the back, flush with the beams. Finger tighten the bolts. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 6 Tighten hard all the joiner and roller plate bolts. slide. Place them “by eye” at even intervals, clients will change their position anyway. The longer ramp uses four joiners, the shorter one uses three joiners. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 7 Replace the rollers on the roller plate, and use a flat washer between the bracket and the nut. Done. There is no washer between the roller and the bracket. Tighten hard. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 8 Slide the wheel support bracket through the beam grooves. Finger tighten the bolts on the left spring washers, replace them with flat washers. hand side, let the other ones on the right-hand side loose. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 9 Make sure the roller sits downwards, at the same level as the wheel support bracket. Note - the bolts have both spring washers and flat washers, keep them like that. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 10 Make sure the steel lip sits against the edge of the aluminium beam, and tighten all bolts. If the ramp was delivered with Grower-type spring washers, it helps to squash these spring washers with a pair of pliers before sliding the bracket through the beams. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 11 The M12 bolt (the long one) should be aligned roughly with the rollers. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 12 Slide the pulley bracket into the M10 bolts beams, and finger tighten the M8 top bolts. First tighten the M10 bolts at the bottom, then tighten the M8 bolts at the top. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 13 M10 bolt hand, keep the spacer between the beam and the bracket. Slide the M10 bolt through, then tighten all bolts - these ones, as well as the top ones. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 14 Make sure the middle roller bracket sits in the middle of the two 30 x 30mm beams of the lift system. Use two clamps to make sure it stays there. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 15 SLIDING RAMP ASSEMBLY Use a bar to tighten the pivot bracket bolts. First make sure the center bar is aligned with the center of the pulley bracket. Tighten very hard. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 16 Lower the lift system on a foam block, then attach the gas spring pistons to the 30 x 30mm bars. See next page to decide what holes to use for the gas springs. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 17 For heavier motorcycles, 400 - 500kg, (1,100 - 1,250lbs) use the holes closer to the winch. If you are not sure, always use the holes closer to the winch. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 18 SLIDING RAMP ASSEMBLY Attach the snap locks on both gas springs. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 19 SLIDING RAMP ASSEMBLY Slide the straps through the wheel chock front bar. Insert the strap plate horizontally. Turn the straps with the sewn ends upwards (picture to the right). copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 20 Space them apart with one finger. Secure the shaft collars using the allen head bolts against the shaft. The straps should be aligned with the pulleys. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 21 The wheel chock will slide through the beams until it stops by itself against the pulley bracket. Continue running the worm drive until the lift system raises flush with the ramp. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 22 Tighten the swing lever bolt so that it can be rotated by hand. It needs some friction, so it stays where it is. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 23 SLIDING RAMP ASSEMBLY Attach the two flipper arms, then the flipper. The long bolt running through the flipper should Attach the wheel holder. be tightened hard. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 24 Have a look at the back, to check if the base ramp rollers track correctly, into the groove of the sliding ramp. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 25 SLIDING RAMP ASSEMBLY Assembled ramp. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 26 Secure the front stoppers - tighten hard. Slide the sliding ramp backwards until the edge of the steel roller pivot pin shows. Hold it there while securing the rear stoppers (next page). copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 27 Align the safety brackets with the nut in the lever brackets, and tighten the bolts. Secure the of the steel roller axle should be visible. locking knob and repeat on the other side. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...
- Page 28 SLIDING RAMP ASSEMBLY Slide the rear rollers with the square nuts through the grooves and tighten the bolts. Run the ramp a few times to make sure it works properly. copyright NEO-DYNE BV, FRANKENVELD 28, 6846 CL ARNHEM, THE NETHERLANDS, www.neo-dyne.com...