Weishi WS-8700 Operation Manual
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WS-8700/DDL-9000B
Operation Manual
Shanghai Weishi Mechanical CO.LTD.
Address: 52#,No.1089,North Qinzhou Road,Shanghai
Postal Code:200233
Phone: 64953003, 64958277, 64955983; Fax: 64957015

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  • Page 1 WS-8700/DDL-9000B Operation Manual Shanghai Weishi Mechanical CO.LTD. Address: 52#,No.1089,North Qinzhou Road,Shanghai Postal Code:200233 Phone: 64953003, 64958277, 64955983; Fax: 64957015...
  • Page 2 Preface This manual is written for technical service staffs and operating personnel. In the Operation Manual for sewing machine preservers in the garment factory and the sewing operators, we have made a thorough explanation on how to use this sewing machine. So in this Service Manual, we will make some explanations on particular and relevant functions, on the adjustment methods for compiling, on the phenomenon resulted from changes in value and other various functions.
  • Page 3 Adjustments: Parts'  For a safe adjustment operation. replacement, removal, repair,  assemble and other Before adjusting the sewing machine, the automatic machine operations.   and the appendant devices (hereinafter called the machine), the operator should read the machine’s “Important Safety Instructions" carefully and understand it fully. The "Important Safety Instructions"...
  • Page 4 Important Safety Instructions Accident: Refers to the physical and property damage. Cut off the power: Refers to turn off the power switch and pull out the power plug from the socket.   Danger To prevent the electric shock, when it is necessary to open the electrical cabinet, please cut off the power first and then open the electrical cabinet after at least 5 minutes.
  • Page 5 4. To prevent human injury, when unexpected things happen during adjustment or machine still can't work normally after adjustment, please stop operating immediately. 5. To prevent human injury, when adjusting, the safety devices removed or damaged should be installed at its original place and verify whether they are normal and valid. 6.
  • Page 6 Precautions in various stages Machinery Part Caution Move 1、 To prevent human injury, please use two or more than two persons to lift this machine and use a moped to move it. 2、 To prevent human injury, please adopt sufficient safety precautions to prevent accidental drop and turnover when lifting or moving.
  • Page 7 Disassemble, Assemble 1. To prevent human injury, please make adjustments within the range indicated in this Service Manual and the Operation Manual. 2. To prevent human injury, please operate after the machine has been installed steadily. 3. To prevent human injury, please verify whether there is unexpected contact between components after finishing assemble.
  • Page 8 Electricity Part Precautions in various stages Caution Move 1. To prevent human injury, please use two or more than two persons to lift this machine and use a moped to move it. 2. To prevent human injury, please adopt sufficient safety precautions to prevent accidental drop and turnover when lifting or moving.
  • Page 9 Adjustmen 1. To prevent accidents and electric shock, please authorize the technicians with electrical knowledge to operate. 2. To prevent the accidents and electric shock, when it is necessary to open the electrical cabinet, please cut off the power first and then open the electrical cabinet after at least 5 minutes.
  • Page 10 9. To prevent human from injury during trial running, please be careful enough and do not let your hair or clothes touch the transmission part. Important Safety Instructions about WS-8700 1. To prevent electric shock, during the power supply importing period, do not touch the components in the electrical cabinet when the motor electrical cabinet is open.
  • Page 11 Safety Device The machineries and safety devices recorded here are made under the domestic specifications; the devices may be different according to different sale places and different specifications. Motor Hood Prevent the contact between Safety Warning motor and human The safety matters that body.
  • Page 12 Danger The book, in some places have been omitted the eye shield, therefore pre-informed you that, in actual use, you should never remove the safety device! S h a n g h a i W e i s h i M e c h a n i c a l...
  • Page 13: Table Of Contents

    Contents One. Specification ............................  1   Two. Names of panel and notes .................. 错误!未定义书签。   Three.Operation and function ........................  3   1、Start‐up screen ..........................  3   2、Operation and instructions on main interface  ..................  3   3、Monitor Screen  ..........................  5   4、Parameter Screen ..........................  7   5、Patten selection screen  ........................  7   6、Gallery interface ..........................  9   7、Alarming record screen  ........................  1 1  8、Manual operation screen  .........................  1 1  9、Calibration interface ........................ ...
  • Page 14: One. Specification

    One. Specification 1、Basic Parameter Ordinal Project Basic parameters Maximum sewing speed (needle/min) 3000 Stitch length/mm Cloth feeding mode Servo cloth fedding in X/Y direction Sewing scope/mm Rated voltage/V Arbitrarily set; total length≤655 Operating air pressure/Mpa Air consumption/L/min Dimension mm 1700L×1500W×1450H Weight 400Kg ※...
  • Page 15 Two. Name of Operation Panel and Notes Button/Display Content Servo returns to zero point and the machine enters into Reset Button work state after this button being pressed. Main supply of the machine is on after this button being Power ON pressed.
  • Page 16: Three. Operation And Function

    Three. Operation and Function 1. Start-up screen AUTOMATIC BAG PASTING MACHINE Initialization please wait... Figure(I)start-up screen When the boot initialization is finished, the system will automatically enter the main screen, as shown in figure (two).Please do not operate the machine during this time, because the system is not ready state.
  • Page 17 Figure(II)system main interface Button/Display Content Press the button, the servo reverting machine enters Monitor screen working state. Pressing the relevant button can carry out the operation of Parameter sewing set, parameter set, manual operation, sewing test, Setting system test and alarm list respectively. Click this button to enter the graphics processing, to Pattern choose the wanted file and modify the stitch length.
  • Page 18: 3、Monitor Screen

    3.Monitor Screen Figure(III)Monitor Screen interface Pleasure reset the system before operating the screen,or some parameters would be locked and not revised caused by security. Figure(IV)system main interface Button/Display Content Reset state Display the current system state. Information of graphics Display the current graphics processing. processing processing Display the number of current processing needles...
  • Page 19: 4、Parameter Screen

    Press down the Press down the sewing foot presser to thread as it break. sewing foot Pay attention to lift the foot presser after threading. presser Press the button to choose single step or continuous Single processing mode.In single step mode,press start button to step/continuous enter the next processing after the current step is over.
  • Page 20 Button/Display Content pocket folding delay Set the delay time of cylinder action to get the step of folding setting bag. Setting the alarm of counting buttom shuttle,the system can Bottom Counter compare the current counting with setting value. press zero Setting clearing to count zero.
  • Page 21: 5、Patten Selection Screen

    5.Patten selection screen Press button on the system main screen 【picture (II)】 ,the system will request passport input.Enter the correct password, then press the OK button to switch the screen as picture(VI). Figure(VI)Patten selection screen Button/Display Content Display area of graphics Display the current graphics processing processing Read Status...
  • Page 22: 6、Gallery Interface

    Modify button of stitch Press this button to modify the current stitch length to the length set value Graphics editor button Press this button to enter gallery and editor the graphics. Press this button to sign out and return to system main Back button interface 6.Gallery interface...
  • Page 23: 7、Alarming Record Screen

    Graphics selection There are 3 graphics in gallery for selection. Strengthing types There are 2 strengthing types for selection. Line/Zigzag Mode Select the line mode or zigzag mode. selection Enter the screen and cautiously set the datas .Pls pay attention to enter the calibration interface for mold Graphics fine-tuning matching after setting datas everytime,to avoid needles stick into the mould by the mistake of data.
  • Page 24: 8、Manual Operation Screen

    8.Manual operation screen Press button on the system main screen【picture (II)】,the system will switch to manual operation screen as picture(XI).Pls press reset button before enter this screen ,and then operation can be carried out.Pls pay attention to avoid collision during operation. Figure(IX)manual operation screen Button/Display Content...
  • Page 25: 9、Calibration Interface

    Setting area of Set the pointed speed of axis in all direction. pointed speed Calibration Press this button to enter calibration screen. Pls pay attention to set interface the parameters cautiously after enter the calibration interface. Input-output Press this button to enter input-output interfac , Monitor signal,test interface every signal during repairing.
  • Page 26: 10、Advanced Setting Interface

    Press this button to enter the mode of trajectory calibration.The presser automaticly presses down and moves Trajectory calibration to the start position.Pay attention to reset before press the button. Press this button to control the presser moving up and Presser lifting down.Pay attention that the presser can break the needle in unsafty working area.
  • Page 27 Figure(Ⅺ)Advanced setting interface Pls reset before enter this interface. Button/Display Content Press this button to control the positive and negative rotate , Positive / negative the speed is set in the blank of needle bar speed.If the speed is needle bar pointed zero, it will not rotate.
  • Page 28: 11、Input-Output Interface

    Press button on main interface.The system will pop up a window for entering the password, you must enter the correct password, otherwise unable to enter the calibration interface, the operation refers to calibration screen. 11. Input-output interface Press button on Manual operation screen,the system will switch to Input interface as picture(XII).
  • Page 29 Figure(XII)output signal testing interface Pls reset after operation completed,otherwise the machine does not respond when pressing the start button. S h a n g h a i W e i s h i M e c h a n i c a l C O . L T D .
  • Page 30: Four. List Of Failure Information

    Four. List of Fault Information Fault Information Processing method When PLC detect the drive alarming of needle bar, the enter E01 Needle bar alarm point of corresponding signal is I2B4.Please check whether the drive of needle bar alarm. Solution:Turn off the power when alarming, and wait for 15s to restart the power,then press reset button to put the machine into preparing state.
  • Page 31 E07 Machine head signals when detecting overset.,the corresponding signal is overset detection I2A8 Solution: If the machine head overset ,please place in the normal position.If machine head overset without alarming,please check the signal switch to see if it’s broken. The system is equiped with pressure detection for the influence on the safety operation.It will alert the pressure E08 Pressure alarm alarm when the pressure is lower than the set value (...
  • Page 32 E14 PLC alarm Solution:(1)Please PLC alarm.(2)Please check if the emergency button is pressed.(3)Please check the air pressure. If it still alarms exclude the above references, please turn off the power and wait for 15s to restart the power. The system doesn’t detect the signal(I1A8)when pressing bottom mould at a predetermined time.
  • Page 33 Solution: (1)Please check if the signal(I2A6) is “ON” and the wire damaged.(2)Please check if the output signal (O1A4) is”ON” and the wire damaged.(3) Please check if the solenoid valve cables of O1A4 burned. E23 Overtime of needle The system alerts and terminates the step when the needle bar bar returning to the returns to the origin beyond a predetermined time.Please check origin...
  • Page 34: Five. Electrical Schematic Diagram

    Five. Electrical Schematic Diagrams S h a n g h a i W e i s h i M e c h a n i c a l C O . L T D .
  • Page 35 3P*380V A C S h a n g h a i W e i s h i M e c h a n i c a l C O . L T D .
  • Page 36 S h a n g h a i W e i s h i M e c h a n i c a l C O . L T D .
  • Page 37 S h a n g h a i W e i s h i M e c h a n i c a l C O . L T D .
  • Page 38 S h a n g h a i W e i s h i M e c h a n i c a l C O . L T D .
  • Page 39 S h a n g h a i W e i s h i M e c h a n i c a l C O . L T D .
  • Page 40 红 R 8 8 D - K N 0 4 H - - E C T 白 黑 C N 1 C N 2 黄 绿 编 码 器 电 缆 N 24 红 R 8 8 D - K N 0 4 H - - E C T 白...
  • Page 41 Shanghai Weishi Machinery CO., LTD.  52#, No. 1089, North Qinzhou Road, Shanghai  Tel:021‐64953003  Fax:021‐64957015                                  ※slight differences from the picture may be possible  due to improvements of model and appearance  S h a n g h a i W e i s h i M e c h a n i c a l C O . L T D .

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Ddl-9000b

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