(Original version) ! IMPORTANT ! For correct operation, this GreenTec RX 133-163 Rotary Crusher must be mounted on an approved boom mower or multi carrier with an approved vehicle. It is important that the operator is given both the instruction manual, spare parts book, and all other relevant technical documentation for both the boom mower, attachment tool and vehicle before the machine is put into use for the first time.
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Co-owner, Product Development GreenTec A/S GreenTec’s vision is to develop and sell quality machines for the maintenance of green areas, i.e., in agriculture, industry, airports and the municipal sector. Through innovative product development, we strive to become a leader in our field.
Name plate ............................................. 3 1.3. Warranty terms ............................................. 3 1.4. Complaints .............................................. 4 1.5. Use with other manufactures than Greentec ................................4 General information ............................................5 2.1. Use of the instruction manual ......................................5 2.2. Definitions of information signs ...................................... 5 2.3.
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4.7. Noise measurement of airborne noise (u) ................................. 31 Instructions for using the machine (k) ..................................... 32 5.1. GreenTec.eu – Explore and learn! ....................................32 5.2. GreenTec.eu – FAQ ..........................................32 5.3. Instructions regarding delivery of the machine ............................... 33 5.3.1.
Machine data and useful info (b) Before the machine is put into use for the first time, the dealer is responsible for ensuring that the buyer receives this document and that the machine is correctly registered via the Extranet on GreenTec's website: https:/ /extranet.greentec.eu/login If in doubt regarding login information, please contact GreenTec After-sales service: service@greentec.eu...
Warranty terms • GreenTec must be notified in writing of errors or defects in the sold machine no later than 8 days after the error was or should have been registered by the end-user. If not notified within this period, the customer is not entitled to submit claims regarding errors or defects.
Risk for the goods is transferred to the customer immediately upon delivery. Complaints about goods must be made in writing and submitted to GreenTec without undue delay and no later than 8 days after delivery. If GreenTec has not received a complaint within the mentioned time limit, the customers lose all rights to complain about the quantity and quality of the goods delivered.
Use of the instruction manual Read this instruction manual thoroughly before assembling and putting the machine into use. If you have any questions, contact your local dealer or GreenTec’s after-sales service department. The illustrations in this instruction manual have the sole purpose of instructing, informing, and substantiating the general procedures and instructions.
The recommended safety equipment together with the points of attention mentioned in this and the following section cover the precautions GreenTec has deemed necessary for use. The varying circumstances that may arise when working with this machine cannot always be predicted.
3.3.2. Warning labels Warning labels that identify the dangers to which you are exposed when working with and when staying near the machine: WARNING LABELS: Warning! Warning! Read relevant instruction manuals Check every 8 hours of use that carefully before using this all bolts/nuts are tight! machine.
3.4. Working in publicly accessible places When working in publicly accessible places, such as roadsides, consideration must be given to the presence of others in the area. Immediately stop the machinery when, for example, pedestrians, cyclists, horse riders etc. approach the safety zone.
3.4.3. Suggested signage working on public roads when Mandatory sign: "Keep left" White and blue arrow signage. Keep left Visibly marked on the back of the machine. Warning sign: "Road work" Supplementary text for work carried out at a Verge cutting suitable distance.
3.5. Recommendations for optimal security and operation (l) Always be aware of the following risks when using the machine: To achieve optimal safety and operation, it is important that the operator understands how dangerous the machine is, and foresees the danger before it occurs: You may get stuck when the machinery is engaged or disengaged and when the lift arm system or boom mower is moved out or in, up or down and forwards or backwards.
3.5.1. Safety distances When using the machinery, there is a risk that the attachment tool may throw flying objects- /material. Depending on the driving conditions and conditions, there will be the possibility that serious fragments can come flying and damage people or equipment. •...
3.5.1.1. Overhead power lines Always pay attention to overhead power lines and work at a safe distance from them! Between electricity masts, there will always be a risk of touching the overhead lines. A safe working distance depends on the voltage of the power lines. Always observe the specified minimum safety distance! The higher the voltage, the greater the distance required between the power lines and the machinery! When in doubt –...
3.6. Necessary safety measures (m) The machine must be used in the following ways: Make sure that the operator of the machine has read this instruction manual, as well as the instruction manuals for both the attachment tool and the vehicle used. Ensure that the operator of the machine has been trained in the use of the machine.
3.7. Warnings on how the machine must not be used (h) The machine must never be used in the following ways: Do not operate the machine until relevant instruction manuals have been read and understood. Likewise, the operator must be familiar with the operating levers according to the instruction manual for the connected attachment tool! Do not operate the machine if there are others within the safety distances of the machine! Never let an inexperienced person operate the machine without supervision!
3.8. Safety instructions for maintenance, adjustment, and inspection (s) The machine must be maintained in the following ways: The operator must ensure that all maintenance, inspection, and assembly work is carried out by authorized and qualified specialist personnel who, after thorough reading of relevant instruction materials, possess sufficient knowledge.
Max. driving speed High quality materials = long life The RX 133-163 is a hydraulic Rotary Crusher specially developed for use in extreme conditions against stronger material. The rotary rusher removes any obstacle in its path. Regardless of whether it is bigger branches, bushes or the like.
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Hydraulic quick couplings Option Mechanical quick change Option Table 7 – Overview of equipment See the section in the instruction manual about optional equipment – page 28-29, and get more information about the different options for the machine on GreenTec's webpage.
4.2.1. Intended use of the machine (g) For any use of the machine other than that described in this section, GreenTec is not liable for damages as a result. The risk then rests solely with the operator and/or the user.
4.3. Components of the machine 4.3.1. Main frame in high strength steel The main frame of the RX Rotary Crusher is constructed in extra durable Strenx-700 high strength steel. Strenx is described as the world's strongest production steel and is supplied by the Swedish steel group SSAB. By using this type of high-strength steel, a 50% stronger construction is achieved, and up to 25% weight savings.
4.3.2. Oil motor The oil motor on the RX Rotary Crusher is a bi-directional hydraulic gear motor with external drain connection. With a performance of 85-110 l/min @ 230-315 bar (22.46-29.05 gpm @ 3336-4569 psi) the motor drives the blades- /chains on the Rotary Crusher at 1400-1800 RPM. The motor either receives oil directly from the vehicle's double- acting outlet, or from a tool carrier's hydraulic system.
4.3.3. Self-adjusting front shield The front shield of the RX Rotary Crusher adjusts itself as best as possible in relation to the material it is working across. The self-adjusting function works by means of an accumulator and a cylinder, connected to the front shield of the machine. The cylinder works as a shock absorber against the back pressure of the accumulator.
4.3.4. Rotor blades, chain knives or chain magazine The RX Rotary Crusher is used with either rotor blades, chain knives or chain magazine. The desired configuration is selected when purchasing the machine. The rotor itself on the RX Rotary Crusher must run at a recommended speed of 1400-1800 RPM.
4.3.4.3. Chain magazine The chain magazine on the machine is used on exactly the same principle as the chain knives, and the chains are also constructed of high-quality alloy steel and are heat-treated for increased strength and elongation. Kædemagasinet tillader dog at opbevare længere stykker af kæder, som kan justeres ind/ud efter behov. See section: Adjusting the chain magazine –...
4.3.5. Adjustable floating suspension The RX Rotary Mulcher has an adjustable floating suspension that can adjust the machine's center of gravity so that the contours of the ground are followed when using the machine. The machine's weight distribution is particularly important when the machine works along the ground where the weight must be carried on the skid shoes.
An oil flow divider incl. hose kit and fittings are used with adapter-kits for other manufacturers a GreenTec. Further information and data regarding adapter-kits can be found on the product page of the attachment tool and in GreenTec's product database: https:/ /greentec.eu/support/ ADAPTER-KITS FOR MOUNTING: OPTE4309 RX 133-163 ↔...
Approved tool carriers and optional equipment (n) Remember that when assembling with tool carriers and optional equipment other than those produced or approved by GreenTec, it is every operator's own responsibility to ensure that the vehicle and the assembled machine meet the...
GreenTec recommends hydraulic hoses to be fitted with Flatface quick couplings when mounting- /unmounting attachment tools, to ensure easy maintenance and cleaning, and that the hoses should not be screwed together using traditional hydraulic fittings.
4.5.2. Mechanical quick-change (Only available as optional equipment with Scorpion- and/or Spider-series!) The RX Rotary Mulcher is available with a mechanical quick change as additional equipment, for easier connection and disconnection on the tool carrier. The quick-change system consists of a "male" part that is mounted on the tool carrier, and a "female"...
4.7. Noise measurement of airborne noise (u) Noise measurements were carried out on the machine under normal operating conditions at GreenTec A/S in Denmark, with a Delta OHM sound meter - type HD 8701. Measurements were carried out 1 meter from the machine's critical noise generators (rotor blades) at a height of 1.60 meters (5.25 ft.) from the ground, with starting and using the attachment tool.
GreenTec machine. Whether you are just starting out or a seasoned professional with GreenTec's machines, the "Explore and Learn" page can be useful for anyone who wants to learn more about their attachment tools and- /or tool carriers.
If it is not noted that the item is damaged or is received with reservations, it is received as undamaged upon delivery, and all compensation claims are waived. GreenTec is not liable for damages incurred during transport. The carrier, on the other hand, is liable for damages.
When mounting with other makes of tool carriers than specified by GreenTec, a new risk assessment of machines and equipment must be submitted before use!
5.4.2. Preparation of attachment tool Before the attachment tool is ready for assembly and use, it is also important that its components are mounted and/or adjusted correctly in order to achieve both maximum safety and to ensure optimal operation during use. The RX Rotary Mulcher is delivered with all its sub-components fitted.
Assembly on different types of vehicles with different tool carriers is broadly the same procedure, but always investigate the procedure for the combination of machines used on your own. Common to all GreenTec attachment tools is that these are mounted either by bolting on to the standard attachment, or via mechanical quick-change.
5.4.3.1. Mounting and connecting the RX Rotary Mulcher on a tool carrier: The mounting instructions show and explain how the RX Rotary Mulcher is mounted on an approved tool carrier using mechanical quick-change and hydraulic quick couplings. The connection instructions assume that the approved tool carrier on the vehicle has already been installed and connected correctly according to its instruction material.
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The oil motor on the attachment tool needs a minimum return line pressure to ensure correct working conditions. GreenTec's machines run with an open hydraulic circuit that includes a pumping station, engine, and oil tank. One of the advantages of an open circuit is greater heat reduction compared to a closed circuit.
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The drain pressure must never exceed the return pressure on the machine! A higher back pressure than permitted on the drain connection results in serious damage to the oil motor and the warranty for this is void! The drain connection must therefore always be routed by itself as a pressureless tank connection and must never be connected to the return connection! Always remember to turn the locks on the hydraulic quick couplings to avoid...
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6. As soon as the attachment tool and tool carrier are fully connected, prepare the machinery for transport from the section (Picture) Transport of attachment tools on a vehicle – page 48. 7. Drive the machinery out to a large area with firm ground, plenty of space and no people/animals in a minimum radius 20 meters.
5.4.3.2. Un-mounting and disconnecting the RX Rotary Mulcher on the tool carrier: Un-mounting and disconnecting the RX Rotary Mulcher is done in the reverse order, cf. section on Mounting and connecting the RX Rotary Mulcher on tool carrier – page 37-40. Un-mounting and disconnection of the attachment tool must take place on a flat and safe surface! Great care must always be taken when un-mounting the attachment tool and...
5.5.2. Training of machine operators before use The GreenTec attachment tool may only be used mounted with tool carriers approved by GreenTec, and on an approved vehicle as a single unit. The operator of a vehicle with a tool carrier and attachment tool mounted must therefore both review and understand the instruction material for the attachment tool as well as the instruction material for the tool carrier and the vehicle used, before putting the machine into use.
5.5.3. Stability (o) When driving with the attachment tool, the operator must always be aware that the machine's centre of gravity shifts during work: After mounting and connection it must always be ensured that the complete vehicle is stable enough to be able to carry the tool carrier with the attachment tool attached.
4. Assessment is made in each individual situation, and it is the full responsibility of the operator and operators to ensure that the vehicle does not overturn or tip over. If the vehicle and tool carrier are stable, the attachment tool can be moved up step-by-step. 5.
5.5.4. Initial start-up and commissioning The initial start-up of the machine for use, like the initial mounting and connection of the machine, should always be carried out by the dealer with the necessary knowledge and experience. When the attachment tool is to be used for the first time with an approved tool carrier on the vehicle, it is recommended to always go through the steps below to ensure an optimal and safe first start-up of your machine: PROCEDURES FOR INITIAL START-UP AND COMMISSIONING:...
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GreenTec recommends running the machinery at slow idle before use to warm up the hydraulic oil. It helps to protect the hydraulic components and significantly extend the life of both the motor and the pump!
5.6. Operation of the machine (e) This section describes the handling of the machine, the operator's workplace when the machine is used, as well as operation and use of the machine. 5.6.1. Operator's workplace (f) The attachment tool must always be mounted on an approved tool carrier using a vehicle and therefore the attachment tool is handled when operating from the vehicle.
YOUR combination of machines. In particular, GreenTec's boom mowers with Rotor-Flex (double pivot system) provide extra opportunities for placing the attachment tool in a convenient transport position.
5.6.3. Start of attachment tool The attachment tool can be started as soon as it is mounted correctly, and the tool carrier is in the working position. See sections: Instructions for mounting, connection and disconnection (j) – page 34-41 + Preparing the machine for use –...
5.6.4. Stop of attachment tool The attachment tool must always be stopped at the lowest oil supply / RPMs from the tool carrier: 1. The attachment tool is stopped by first running it down to a low oil flow / low RPM on the vehicle! (Always refer to and follow the vehicle instructions used as these will vary from vehicle to vehicle!) 2.
5.6.5. Setting and adjusting the machine (r) Setting and adjusting the machine always depends on the vehicle and/or tool carrier that is mounted together with the attachment tool. In general, both vehicle incl. tool carrier, is handled and adjusted so that the attachment tool that is mounted does the best possible job, in the safest way.
5.6.5.2. Adjusting the floating suspension The floating suspension on the RX Rotary Mulcher makes it possible to adjust the weight distribution of the machine and how the machine should adapt to the contours of the ground: HORIZONTAL ADJUSTMENT: The suspension can be adjusted in 3 fixed levels in the horizontal direction ↔ to adapt the machine's center of gravity.
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VERTICAL ADJUSTMENT: The floating suspension displaces itself in the vertical direction ↕ and adapts to the contours of the ground: The vertical adjustment takes place both to eliminate unnecessary wear and tear on the machine, but also to increase the machine's efficiency in use by being able to adapt itself to the surface of the ground. Floating suspension adjustment: vertical position...
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TRANSPORT: The vertical movement of the floating suspension should be locked using its locking splits on both sides when the machine is transported on a vehicle. This is to prevent the machine from moving during transport. UN-LOCKED LOCKED Adjustment of floating suspension: transport position (unlocked/locked)
5.6.6. Driving instructions The machinery must always be operated and used in the most appropriate way, so that you achieve the best possible result and the greatest safety during use. The machinery must at all times be used within the limitations of the machine's safety instructions, intended use and area of application, so that it is always used for its intended purpose.
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DRIVING INSTRUCTIONS: RX ROTARY MULCHER 1. Activate the tool carrier using its control panel and start the hydraulic supply so (PICTURE) that the lift/arm system on the vehicle and tool carrier can move: 2. Use the joystick and/or the functions of the control panel to control and position (PICTURE) the RX Rotary Mulcher to the position...
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4. The direction of travel with attachment tools should take place in forward direction and must follow the contour of the ground and/or the line of the "fence". (PICTURE) If there is a major difference in the material and/or the contours of the ground, the cutting height of the machine is corrected so that the material meets the blades/knives...
5.6.7. Start-up after unintended / accidental stoppage (q) In case of accidental stoppage of attachment tool and/or tool carrier, always follow the instructions given in the machines' instruction manuals. See section: Safety instructions for maintenance, adjustment, and inspection (s) – page 15 An unintended stoppage of operation can occur at any time.
The warranty on the machine is void if one or more of the safety instructions are disregarded. GreenTec is not liable for compensation claims for damages caused by incorrect use of the machine and incorrect connection or connected equipment, or by...
GreenTec recommends moving machines and attachment tools around on their supplied support devices/stands, or transport pallets (EU standard) if support devices are not available. If machines are to be moved, always use a forklift or pallet lifter. Always check the weight of your GreenTec machine under the machine specifications.
6.2. Daily and routine inspections (e) Before starting up a new machine, a daily inspection is carried out before starting up, and again already after 3-5 operating hours. After this, a daily inspection after using the machine is sufficient, combined with a six-monthly inspection of the machine! (Every 6 months) At the beginning of the machine's service life, extra attention should be paid to the tightening of bolts, shielding and any belt tension on attachment tools.
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Semi-annual inspection is always carried out after every 6 months. All points MUST be reviewed! Thereafter, a daily inspection is carried out each time the machine is used: SEMI-ANNUAL INSPECTION OF THE MACHINE: Do a careful daily inspection. Cleaning and maintenance/lubrication so that general maintenance is 1.
6.3. Tightening of bolts and hydraulic connections 6.3.1. Tightening of bolts All bolts and nuts on the machine are provided with quality class marking. Ordinary machine steel bolts have quality class 8.8: bolts marked with 8.8, and nuts marked with 8. Hardened steel bolts may be marked 10.9 or 12.9: bolts marked 10.9 or 12.9, and nuts marked 10 or 12.
6.3.2. Tightening of hydraulic hoses- and fittings The hydraulic hoses and fittings used are all produced with metric threads. Hydraulic connections are available in 2 series: • Light-series (L): Used on hydraulic connections where the pressure does not exceed 250 bar. •...
Check all hydraulic hoses and fittings daily. Any damage or leakage must be repaired immediately. Hoses with damage/defects must be replaced. GreenTec's hydraulic systems work at a very high pressure: from approx. 200 bar up to 320 bar (2900 – 4641 psi) Use only original hoses. A burst hose can be very dangerous! When replacing hydraulic hoses, avoid twisting hoses and fittings.
The warranty of the hydraulic hoses is limited to the replacement of hoses due to defective material or manufacturing. The warranty for hydraulic hoses is void if: • Hoses are damaged due to wear and tear. • If the hoses have been cut or pinched during work. •...
6.6. Checking pressure- and flow specifications During service and maintenance of the machine, there may be a need to check, diagnose or verify the pressure and or flow specifications of the attachment tool. The total pressure of the machine is measured using manometers and/or flow meters.
6.6.2. Re-filling the accumulator The use of filler other than Nitrogen (air, oxygen, compressed air, gas etc.) are strictly prohibited as this will destroy the accumulator. Contact GreenTec's After-sales service department.
6.7. Cleaning/washing the machine Be careful when using high-pressure cleaner close to the paint! Steam cleaners are used with great care around the machine's labels/stickers! Avoid harsh cleaning agents to avoid discoloration or damage to the paint! It is important to store the machine covered so that it is protected from rain and sunlight.
Always stop when significant resistance is felt or when grease is coming from the grease nipple. GreenTec recommends using a manual grease-gun to lubricate the machine! Grease-guns with compressed air and the like, can damage seals etc! GreenTec recommends lubricating both the boom mower and the attachment...
6.8.2. Worn / blank metal parts It is an advantage after cleaning the machine to coat the blades/knives with any brand of anti-corrosion oil, so that the raw metal is protected against rust build-up and the service life is extended. Lubricate the machine with anti-corrosion oil afterwards, especially on the worn and blank parts, but also on the blades, rotors, and internal shields of the attachment tool.
Always store the machine so that it is protected from moisture, wind, and weather. Before putting the machine away for storage, it must be washed and dried carefully. Also remove all traces of leaves / branches and dirt. GreenTec's machines MUST be stored dry, due to the risk of water in bearings, bushings and possibly electrical parts.
Troubleshooting the machine 7.1. Troubleshooting procedures If the RX Rotary Mulcher does not work correctly, the source of the error must be located on the machine. Faulty conditions on the machinery can be isolated by examining the following: 1. Where on the machinery is there an error / faulty condition? (Errors can occur on the attachment tool, on the tool carrier and/or on the vehicle used) When troubleshooting the tool carrier and/or vehicle, refer to the instruction materials for these.
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