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TANDEM TWO STAGE WITH CONTROL VALVE OR MANIFOLD
Note: These instructions should be read and carefully followed. Most problems with new equipment are
caused by improper operation or installation.
General Features
Before operating or connecting this pump to clamps or cylinders, familiarize yourself with the operating controls, line
connections and their functions. See figures 1 and 2 for this information.
Oil Fill and Vent
Port. To properly
vent system, back-
off fill plug two
turns.
Figure 1
Litho in USA
Models D, F, & G
AIR HYDRAULIC PUMP
PRELIMINARY DESCRIPTION
Pressure Gauge
(0-5000 PSI).
Provides operator
with pump operating
pressure.
Valve and Manifold
Ports are 1/4" NPTF.
Operating and Service
Instructions for:
Air Inlet
Port - 1/4" NPTF.
Form No. 102521
Air Pressure Regulator.
Regulates clamping system
pressure; to increase turn
control clockwise, to
decrease turn control
counterclockwise.
Air Lubricator.
Air Filter.
Figure 2
Sheet No.
1 of 4
Rev. 4
Date: 9 Nov. 1998
100200
100922
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Summary of Contents for G&G 100200
- Page 1 Form No. 102521 Operating and Service Instructions for: 100200 100922 Models D, F, & G TANDEM TWO STAGE WITH CONTROL VALVE OR MANIFOLD AIR HYDRAULIC PUMP Note: These instructions should be read and carefully followed. Most problems with new equipment are caused by improper operation or installation.
- Page 2 Operating and Service Instructions, Form No. 102521, Back sheet 1 of 4 SAFETY PRECAUTIONS WARNING General Operation • All WARNING statements must be carefully observed to help prevent personal injury. • Before operating the pump, all hose connections must be tightened with proper tools. Do not overtighten. Connections need only be tightened securely and leak-free.
- Page 3 Operating and Service Instructions Form No. 102521 Hydraulic Connections Clean all the areas around the oil ports of the pump and cylinder. Inspect all threads and fittings for signs of wear or damage and replace as needed. Clean all hose ends, couplers or union ends. Remove the thread protectors from the hydraulic oil outlets.
- Page 4 Operating and Service Instructions, Form No. 102521, Back sheet 2 of 4 OPERATION Pump Operation and Adjustment 1. Open the air shut-off valve (if so equipped) or connect the air quick coupler (if so equipped). NOTE: Under certain circumstances the pump may need to be primed before operation. Refer to the method described in the section entitled "PRIMING THE PUMP UNIT AFTER REPLENISHING THE FLUID LEVEL."...
- Page 5 Operating and Service Instructions Form No. 102521 Refilling the Reservoir If additional oil must be added to the reservoir, use only Power Team hydraulic oil (215 SSU @ 100°F.) Clean the entire area around the filler plug before adding oil to the reservoir. Then remove the filler plug and insert a clean funnel with filter.
- Page 6 Operating and Service Instructions, Form No. 102521, Back sheet 3 of 4 TROUBLESHOOTING GUIDE Refer to Parts List when using this troubleshooting guide. WARNING: To prevent injuries any repair work or troubleshooting should be done by qualified personnel familiar with this equipment. Be sure to use proper gauges and equipment when troubleshooting! PROBLEM CAUSE SOLUTION...
- Page 7 Operating and Service Instructions Form No. 102521 PROBLEM CAUSE SOLUTION Low oil delivery (cylinder 1. Inadequate air supply 1. Check air supply — 25 CFM extends slowly) minimum 100 PSI is required to achieve the appropriate PSI capacity. 2. Contamination in air inlet port. 2.
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