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Summary of Contents for STAUFF SPR PRC-H-M-E
- Page 1 Instruction manual Original instructions Mobile cutting ring pre-assembly machine SPR PRC-H-M-E To prevent injury and damage, read this instruction manual carefully and attentively and retain it for future reference. 26/09/2023 6010023356 Version 1...
- Page 2 Additional instructions in other languages can be downloaded from: www.stauff.com Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl, Germany +49 2392 916-0 sales@stauff.com www.stauff.com Mobile cutting ring pre-assembly machine www.stauff.com 2 / 32...
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Page 3: Table Of Contents
3.8.4 Table mount (optional) ............. 18 4 Transport and storage ................. 19 5 Operation .................... 20 Safety .................. 20 Switching on/off................ 20 Cutting ring assembly preparation .......... 21 Pre-assembly ................ 23 Rechargeable battery charging ........... 24 SPR PRC-H-M-E www.stauff.com 3 / 32... - Page 4 Cleaning the machine .............. 26 8 Decommissioning ................ 27 Safety .................. 27 Disposal .................. 27 9 EC declaration of conformity .............. 28 10 Declaration of Conformity UKCA............ 29 Keyword index .................. 30 Mobile cutting ring pre-assembly machine www.stauff.com 4 / 32...
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Page 5: Information On This Manual
Hazard of shearing off and crushing fingers ► Ensure before start-up that all safety equipment is properly installed and in working order! ► Make sure your fingers are not in the assembling area when operating the machine! SPR PRC-H-M-E www.stauff.com 5 / 32... -
Page 6: Structure Of The Operating Instructions
2. Further action step þ Result of the complete operating instruction. 1.3 Structure of the additional information The texts marked with an information symbol provide additional information and give you tips. Mobile cutting ring pre-assembly machine www.stauff.com 6 / 32... -
Page 7: For Your Safety
EN10305-4 made of E235+N and E355+N material as well as SS316Ti according to EN10216-4 and EN10216-5 tolerance class D4/T3 and the original STAUFF union nut FI- M-..-W3/W5. The stated pressure specifications apply either to steel-steel or stainless steel-stainless steel combinations. -
Page 8: General Safety Instructions
• Be aware of the presence of possible residual energies in mechanical and electrical components. • Use spare parts authorised by the manufacturer to replace components. Unauthorised spare parts can endanger the operating safety. Mobile cutting ring pre-assembly machine www.stauff.com 8 / 32... -
Page 9: Specific Safety Instructions
• to provide the necessary personal protective equipment. • to ensure that the safety markings attached to the machine are always complete and fully legible. SPR PRC-H-M-E www.stauff.com 9 / 32... -
Page 10: Protective Devices
Symbol Description Place of assembly Number Warning of hand injuries Nameplate on accessing the rotary head when running Wear Nameplate protective gloves Wear Nameplate earmuffs Observe the operating Nameplate manual Mobile cutting ring pre-assembly machine www.stauff.com 10 / 32... -
Page 11: Personnel Qualification
Indispensable constituents of the briefing are: • Personnel qualifications and authorisations • Functionality and operating • Area of application and ambient conditions • Accessories for secure handling • Personal protective equipment • Change-over work • Regular maintenance work SPR PRC-H-M-E www.stauff.com 11 / 32... -
Page 12: Personal Protective Equipment
2 For your safety 2.8 Personal protective equipment To limit hazards during work, use the required personal protective equipment: Symbol Life phase Close-fitting work clothing all Safety shoes Protective gloves Operation Mobile cutting ring pre-assembly machine www.stauff.com 12 / 32... -
Page 13: Machine Description
The machine assembles cutting rings onto tube ends. Tubes with a tube diameter of between 6 mm and 42 mm can be used. The machine is used together with assembly studs which have been specially designed for mechanical assembly. SPR PRC-H-M-E www.stauff.com 13 / 32... -
Page 14: Technical Data
EN10305-4 made of E235+N and E355+N material as well as SS316Ti according to EN10216-4 and EN10216-5 tolerance class D4/T3 and the original STAUFF union nut FI- M-..-W3/W5. Please contact STAUFF regarding deviating tube qualities. Please refer to the STAUFF Connect product catalogue for additional information on selecting the size. -
Page 15: Assembling Area
The machine has the following controls: • Switching on lock – Up: locked – Down: unlocked • Push-button to extend the pressure cylinder • Return button to retract the pressure cylinder (also possible when the machine is switched off) SPR PRC-H-M-E www.stauff.com 15 / 32... -
Page 16: Display
Fig. 7: Charging state display on the battery Meaning of the displays Charging state Full or almost Half full Flat or practic- full ally flat Charging state dis- Green Yellow play on the battery Mobile cutting ring pre-assembly machine www.stauff.com 16 / 32... -
Page 17: Accessories
3.8.2 Carrying strap To help with the assembly, the carrying strap can be attached and mounted at the machine eyelets using the spring hooks. 1 Eyelet 2 Spring hook 3 Shoulder padding Fig. 9: Carrying strap SPR PRC-H-M-E www.stauff.com 17 / 32... -
Page 18: Tripod (Optional)
1 Cutting ring pre-as- sembly machine 2 Holding ring 3 Cylinder housing 4 Tripod 5 Clamping screw 6 Holding ring screw Fig. 11: Assembly with table mount Mobile cutting ring pre-assembly machine www.stauff.com 18 / 32... -
Page 19: Transport And Storage
The machine should always be in the case when transporting or storing it. This avoids any damage to the machine and hazards to people. Information on dimensions and weight is available in chapter „Technical Data“ ( Section 3.3, p. 14). SPR PRC-H-M-E www.stauff.com 19 / 32... -
Page 20: Operation
(4). þ The machine is ready-to-operate. Switching off the machine The machine switches itself off automatically after approx. 5 minutes if not touched. Push up the unlocking button (3) to lock. Mobile cutting ring pre-assembly machine www.stauff.com 20 / 32... -
Page 21: Cutting Ring Assembly Preparation
Setting parameters The corresponding parameter needs to be selected in the pressure parameter table depending on the type of cutting ring. Pressure parameter table Parameter setting value Increase pressure parameter Decrease pressure parameter Fig. 14: Display SPR PRC-H-M-E www.stauff.com 21 / 32... - Page 22 The cutting ring and union nut are located between assembly stud and counter retainer. þ The workpiece has now been prepared for assembly. Fit support sleeves for thin-walled tubes in accordance with the STAUFF product catalogue! Mobile cutting ring pre-assembly machine www.stauff.com 22 / 32...
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Page 23: Pre-Assembly
• Prepare a new joint and re-press if the end result is unsatisfactory. Fig. 17: Result of the cutting ring pre-assembly NOTICE Renewed pressing Renewed pressing can lead to uncontrolled pre-assembly. SPR PRC-H-M-E www.stauff.com 23 / 32... -
Page 24: Rechargeable Battery Charging
3. Remove rechargeable battery and insert into the machine such that its clicking into place is audible. 1 Rechargeable battery 2 Charger 3 Charging pilot lamp Fig. 19: Charger More information on the charger is in its separate instruction. Mobile cutting ring pre-assembly machine www.stauff.com 24 / 32... -
Page 25: Troubleshooting
Take the machine out of service and system contact the manufacturer Battery does not Battery or charging sta- Read through the battery instructions charge or charges tion faulty and/or contact the battery manufac- insufficiently turer SPR PRC-H-M-E www.stauff.com 25 / 32... -
Page 26: Maintenance
4. Apply corrosion protection to metallic component parts. Corrosion protection Apply a light oil film as corrosion protection to the moving machine parts after removing any stubborn dirt with a cleaning agent and after a lengthy stoppage. Mobile cutting ring pre-assembly machine www.stauff.com 26 / 32... -
Page 27: Decommissioning
Units that carry the WEEE Symbol need to be returned to recycling centres, your dealer or the manufacturer for recycling at the end of their service life. Fig. 20: WEEE symbol SPR PRC-H-M-E www.stauff.com 27 / 32... -
Page 28: Ec Declaration Of Conformity
9 EC declaration of conformity 9 EC declaration of conformity as per EC Machinery Directive 2006/42/EC, Appendix II 1.A (Official Journal of the European Union EU L157/24 date 09/06/2006) Mobile cutting ring pre-assembly machine www.stauff.com 28 / 32... -
Page 29: Declaration Of Conformity Ukca
10 Declaration of Conformity UKCA 10 Declaration of Conformity UKCA SPR PRC-H-M-E www.stauff.com 29 / 32... -
Page 30: Keyword Index
Start 20 Parameter display 15, 20 Parameter setting 21 personal protective equipment 12 Personnel 11 Pressure cylinder 15 Pressure parameter table 13 Protective devices 10 protective equipment 12 Push-button 13, 15 Mobile cutting ring pre-assembly machine www.stauff.com 30 / 32... - Page 31 Keyword index SPR PRC-H-M-E www.stauff.com 31 / 32...
- Page 32 Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791Werdohl, Germany +49 2392 916-0 If you have any queries, thoughts or criticism about your product or this documentation, please send them to us.
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