Ryobi P590 - 18 V PORTABLE BAND SAW Manual

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
• Use this product only with batteries and chargers listed in tool/appliance/battery pack/charger correlation supplement 987000-432 .

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
• Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
• Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

PRODUCT SAFETY WARNINGS

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessories contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• DANGER: Keep hands away from cutting area and the blade. Keep your second hand on handle. If both hands are holding the saw, they cannot be cut by the blade.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.
• Know your power tool. Read operator's manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance. Following this rule will reduce the risk of serious personal injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
• Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
• Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.
• Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
• Do not charge battery tool in a damp or wet location. Do not use, store, or charge battery packs or products in locations where the temperature is less than 50°F or more than 100°F. Do not store outside or in vehicles.
• Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.
• Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.

SYMBOLS

PRODUCT SPECIFICATIONS

ASSEMBLY

WARNING:
Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.

WARNING:
Do not attempt to modify this product or create accessories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

If any parts are damaged or missing, please call 1-800-525-2579 for assistance.

OVERVIEW

1. Front handle
2. Battery port
3. Lock-off button
4. Rear handle
5. Blade tension release lever
6. Work stop
7. Blade
8. Worklight
9. Hex key
10. Storage hook

OPERATION

WARNING:
Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:
Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.

WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.

WARNING:
Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this product for the purpose listed below:

• Straight line cutting operations on metal pipe, rebar, conduit, posts, plastics, wood, etc., up to 2.5 in.

SELECTING BLADES

Selecting the correct type of blade is important in order to obtain the best performance from the saw. Select the blade based on the application and on the material you wish to cut. Selecting the right blade will give you a smoother, faster cut and prolong the life of the blade. We recommend 14 TPI for plastics and wood, 18 TPI for soft metals and multipurpose use, and 24 TPI for hard metals.

WARNING:
Battery tools are always in operating condition. Remove the battery pack when not in use or carrying at your side.

INSTALLING/REMOVING BLADE

See Figure 1.
NOTE: Use blades that are.020 in. thick and 32-7/8 in. long only.

1. Blade tension release leve
2. Saw blade
3. Work stop
4. Guide rollers
5. Pulley
6. Tire

To install the blade:

• Lock the switch trigger and remove the battery pack.
• Rotate the blade tension release lever 180º counter-clockwise to release blade tension.
• Flip the saw over and place on a flat, level surface.
• Insert the saw blade through the slot in the work stop and in between the guide rollers, making sure the blade teeth point away from the saw.
• Work the rest of the saw blade down around the sides and back of the pulleys. Turn the pulleys by hand, if necessary, to aid in moving the blade.
  NOTE: When correctly installed, the blade teeth should be flush with the top of the tires around the pulleys. Fine adjustments can be made using the tracking screws, if necessary. Refer to Adjusting Blade Tracking later in this manual.
• Rotate the blade tension release lever 180º clockwise to lock the blade in place.
• To remove the blade: rotate the blade tension release lever 180º counter clockwise, then work the blade loose starting from the back.

INSTALLING/REMOVING BATTERY PACK

1. Battery port
2. Depress latches to remove battery pack
3. Battery pack

• Lock the switch trigger.
• Insert the battery pack into the product as shown.
• Make sure the latches on each side of the battery pack snap into place and the battery pack is secured in the product before beginning operation.
• Depress the latches to remove the battery pack.

For complete charging instructions, see the operator's manuals for your battery pack and charger.

ADJUSTING BLADE TRACKING

See Figure 3.
The blade is properly adjusted when the teeth on the blade are flush with the top of the tires around the pulleys.

1. Blade
2. Blade tracking screws
3. Hex key
4. Blade tension release lever
5. Pulley
6. Tire

To adjust blade tracking:

• Find the two blade tracking screws located above and below the blade tension release lever.
• Using the hex key provided or any 2.5 mm hex key, turn each of the two tracking screws 1/4 turn. Turn clockwise to move the blade in toward the saw housing or counterclockwise to move the blade out.
  NOTE: Hex key storage is located at the front of the saw beneath the battery port.
• Flip the saw over to view the results of the adjustment. Continue making 1/4 turn adjustments to BOTH screws until the blade appears to be in the correct position.
• Monitor blade position over the next several uses of the saw and continue to adjust if needed.

ADJUSTING WORK STOP

See Figure 4.
The work stop of the saw has two available positions for installation and can be adjusted, if needed, based on the size of your workpiece.

1. Work stop
2. Screws
3. Hex key

• Lock the switch trigger and remove the battery pack.
• Remove the two screws on the work stop using the hex key provided or any 2.5 mm hex key.
• Move the work stop to the other available position.
• Reinstall both screws and tighten securely.

TURNING THE UNIT ON/OFF

See Figure 5.
The lock-off button, located on the rear handle above the switch trigger, reduces the possibility of accidental starting.

1. Lock-off button
2. Switch trigger

• To turn the saw on: Slide the lock-off button to the unlocked position, then press the switch trigger.
• To turn the saw off: Release the switch trigger and return the lock-off button to the locked position.

CAUTION:
The lock-off button should always be in the locked position when the saw is not in use or is being transported.

CUTTING TIPS

• Make sure the saw blade teeth are clean of any debris or foreign material.
• Mark the line of cut clearly.
• Do not use liquid coolants when cutting metal.
• If excessive vibration occurs during cutting, verify the workpiece is clamped securely. If vibration continues, the saw blade may need to be replaced.

CUTTING

See Figures 6 - 7.

WARNING:
Hold the saw with both hands. Make sure the workpiece is secure with clamps, vise, or similar methods to prevent workpiece from moving, since this could cause loss of control resulting in serious injury.

WARNING:
Make sure the blade does not touch the work until the motor reaches full speed, since this could cause loss of control resulting in serious injury.

• Secure the workpiece to a work bench or table with a vise or with clamps.
  NOTE: Remember to consider the size and weight of the piece that will be cut off and provide support as needed to prevent any possible injury from the falling piece.
• Hold the saw firmly with both hands, in front of and clearly away from you.
• Set the work stop against the workpiece but do not allow the blade to touch the workpiece.
• Slide the lock-off button to the unlocked position and depress the switch trigger.
  NOTE: The worklight will illuminate whenever the switch trigger is depressed and will turn off automatically after the trigger is released.
• Once the saw blade reaches full cutting speed, slowly move the blade into the workpiece. Keep the maximum number of teeth possible in contact with the piece being cut and keep the blade straight during cutting without twisting.
  NOTE: Do not force. Use only enough pressure to keep the saw cutting and the work stop against the workpiece. Allow the blade and the weight of the tool to do the work.
• As you reach the end of the cut, hold the saw firmly so it does not fall against the workpiece.
• When finished with the saw, lock the switch trigger, remove the battery pack, and use the provided storage hook to hang the saw for storage. Make sure to hang from a suitable stable structure to prevent possible tool damage or injury from a falling tool.

REGISTER YOUR TOOLS
http://register.ryobitools.com
1-800-525-2579

Documents / Resources

References

• Registration - RYOBI Tools

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