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DATACELL I
USER & INSTALLATION GUIDE
Revision: A
REF: QSF-030
Issue: D
Advanced Battery Monitor
P2
Merlin Equipment Ltd
Hill Barton Industrial Estate
Exeter, Devon, EX5 1SA
T: +44 (0) 1202 697979
Merlin Power Systems
332-4 West Montauk Highway
New York NY11946
United States of America
T: +1 (631) 594 5102
www.merlin-power.com
Merlin Equipment Ltd
DataCell I – User and Installation Guide
JP1
P1
JP1
Clyst Court
United Kingdom
Hampton Bays
Page: 1 of 18
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Summary of Contents for Merlin DATACELL I
- Page 1 Merlin Power Systems 332-4 West Montauk Highway Hampton Bays New York NY11946 United States of America T: +1 (631) 594 5102 www.merlin-power.com REF: QSF-030 Merlin Equipment Ltd Issue: D DataCell I – User and Installation Guide Page: 1 of 18...
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Page 2: Warning
Therefore not all obvious practices that may lead to system damage, injury or death are detailed within this manual. If you are in anyway unsure about any aspect of the installation or use of DataCell I, contact your Dealer or Merlin Power Systems for advice. -
Page 3: Precautions
• MAINTENANCE. If you have problems or suspect device failures DO NOT attempt to repair the unit yourself. Return it to your Dealer or Merlin for servicing. REF: QSF-030 Merlin Equipment Ltd Issue: D DataCell I – User and Installation Guide Page: 3 of 18... -
Page 4: Approvals And Conformity
APPROVALS AND CONFORMITY CERTIFICATE OF CONFORMITY Declaration of Conformity Merlin Equipment Limited, hereby declares that the product marketed as D a t a C e l l I is in compliance with the requirements of EU Electromagnetic Compatibility (EMC) Directive 2014/30/EU. -
Page 5: Introduction
DataCell I has been designed for use within mobile platforms, (e.g. vehicles, boats, trailers) but equally could be used for monitoring of batteries within static locations. DataCell I provides the following information for 1, 2, 3 or 4 independent battery banks (number of batteries monitored dependent on model): •... -
Page 6: Table Of Contents
WIRING SCHEMATICS ......................11 NOTES ..........................14 PROGRAMMING ........................16 AFTER INSTALLATION ......................16 PRODUCT SPECIFICATIONS ....................17 PRODUCT ACCESSORIES ....................... 17 WARRANTY .......................... 18 REF: QSF-030 Merlin Equipment Ltd Issue: D DataCell I – User and Installation Guide Page: 6 of 18... -
Page 7: How Datacell I Works
HOW DATACELL I WORKS Caution: DataCell I is designed for 12 and 24V DC common negative ground systems. Do not use on positive ground systems. For installations with multiple battery banks, each must share a common ground. Multiple individual batteries can be monitored but with independent DataCell I units. -
Page 8: Identification Of System Components
Merlin software. IDENTIFICATION OF SYSTEM COMPONENTS DataCell I comprises a number of components. DataCell I may be configured for up to 4 battery bank installations, at 12 or 24 Volt DC. A number of additional components may also be used in the system. - Page 9 Note: Black Sleeving (Inc USB to Serial Converter) DataCell I will also be supplied with a programming cable to connect between the device and a personal computer. This is supplied with an appropriate serial to USB adapter. The programming cable can also be used whereby the DataCell I is used as a PC interfaced battery monitor where the control panel is not required.
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Page 10: Installation
Isolate power supply before starting installation. POSITIONING OF PARTS DataCell I main components (ECU) do not need to be easily accessible from a user’s perspective. Only the control panel needs to be readily accessible to the user. The following should be observed as parts of the DataCell I are designed for wet/dirty environments, but others are not. -
Page 11: Ecu Installation
ECU INSTALLATION The DataCell I ECU is supplied with 2 Mounting Flanges. Each flange has a mounting slot to enable fitment of M5 bolts. Ensure that the unit is securely mounted to the vehicle using suitable bolts, washers and nuts. Unit dimensions are as detailed overleaf: Merlin DataCell I –... - Page 12 Ground Notes: 1. Drawing details 4 battery bank installation. DataCell I is available in 1 to 4 battery variants. 2. Drawing details 24V battery banks. DataCell I is suitable for fitment to 12 or 24V batteries. 3. Drawing details optional control panel. DataCell I can be supplied without and connected to a personal computer to provide battery monitoring information.
- Page 13 Red/Grey Battery 4 Positive Your DataCell I will include a wiring loom that is specific to the number of batteries that the unit is configured for. For example, a 2-battery bank DataCell I cable loom would not include wires for Battery 3 & 4 Positive.
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Page 14: Notes
Again, your DataCell I will include a wiring loom that is specific to the number of batteries that the unit is configured for. For example, a 2-battery bank DataCell I cable loom would not include wires relative to LEDs 3 & 4 and Switches 3 & 4. - Page 15 Note: Cable connects to DataCell I ‘MerlinNet Out’ connection and Display Panel socket ‘B’. POWER UP Plug connector 1 of the DataCell I wiring loom into the unit, ensure fuses are fitted in-line to battery connections. Display panel (If fitted) should illuminate, and it should be possible to scroll through the data.
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Page 16: Programming
Programming instructions are provided within our DataCell I programming guide which is available from the Merlin Power website: www.merlin-power.com Note: DataCell I uses an RS232 Serial Link to connect to your laptop or personal computer. This must be used in conjunction with the supplied FTDI USB/Serial Connector. Do not connect the DataCell I directly to a serial port on your PC. -
Page 17: Product Specifications
Cable Cap Insulation Boot 2 – 2/0 AWG Black HWC/FHMG/1 Mega Fuse Holder HWC/FME/200 200A Mega Fuse HWC/ATOF/KIT ATO Single Blade Fuse Holder HWC/BF3 3 Amp Blade Fuse REF: QSF-030 Merlin Equipment Ltd Issue: D DataCell I – User and Installation Guide Page: 17 of 18... -
Page 18: Warranty
If your product requires troubleshooting or warranty service, contact your merchant. If you are unable to contact your merchant, or the merchant is unable to provide service, contact Merlin directly at: Merlin Equipment Ltd, Clyst Court, Hill Barton Industrial Estate, Exeter, Devon, EX5 1SA, United Kingdom. Tel: +44 (0) 1202 697979.
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