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THE WORLD OF EXTRACTION TRANSLATION OF THE ORIGINAL OPERATION MANUAL Stationary deduster FILTOWER L ECO+...
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THE WORLD OF EXTRACTION Welcome to the wide world of extraction technology With the purchase of an ESTA product you have chosen a quality product which has been designed to the current state of the art. ESTA products provide clean air to the work place and consequently guarantee better quality, longer machine running times and above all, provide healthier working conditions.
Table of contents ESTA Apparatebau GmbH & Co. KG Table of contents General instructions........ 5 Visual inspection ......... 31 General notes prior to use ...... 5 Functional check ......... 32 Legal information ......... 5 Check the filter elements ...... 32 Editorial information........ 5...
1 General instructions 1.1 General notes prior to use Before using the ESTA product, it must be ensured that all persons about to use the extraction system or perform maintenance work on it: Have received all relevant information, instructions and training courses for using the product and have understood them.
1 General instructions ESTA Apparatebau GmbH & Co. KG 1.4 How to read this document This document is a component of the product it describes. Keep the instruc- tions easily accessible at the place where the device is being used, so that they can be seen by the staff at all times.
ESTA Apparatebau GmbH & Co. KG General instructions 1 1.5 Form and significance of warning information DANGER High risk indicates an imminent hazard. If this is not averted, death or very serious injury will result. WARNING Medium risk indicates the possibility of an imminent hazard. If this is not averted, death or very serious injury may result.
2 Product identification 2.1 Symbols and labels used The ESTA service label indicates when and by whom the last service was carried out by the ESTA maintenance service. It also lists when the next service by the ESTA maintenance service is scheduled.
2.3 Improper use The product may only be used within the scope of the technical data spe- cified by ESTA. Uses that exceed the specifications in "Intended Use" are deemed to be inappropriate. The manufacturer is in this case not liable for resulting damage.
For your own safety, use only genuine replacement parts and accessories. ESTA accepts no liability for any resulting damage if other products are used. 2.6 Important information on the product...
ESTA Apparatebau GmbH & Co. KG Safety 3 3 Safety 3.1 Hazard prevention DANGER Electric shock from high voltage Severe injury including death possible Protect the power supply cables against damage and dimension them according to the power uptake of the drive motor.
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3 Safety ESTA Apparatebau GmbH & Co. KG DANGER Risk of falling and tripping Danger to life from falling objects or loads Do not stand under suspended loads. Secure the assembly area and mark it out (e.g., with barrier tape).
ESTA Apparatebau GmbH & Co. KG Safety 3 CAUTION Harmful separated substances Effects on respiration, organs, skin and eyes Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel. Wear personal protective equipment. Personal protective equipment must be impermeable and resistant to harmful substances.
3 Safety ESTA Apparatebau GmbH & Co. KG 3.3 Product safety The following points have to be considered in order to avoid injuries and other risk due to inappropriate use and operation of the product: Assembly, electrical connection, maintenance, initial operation, clean- ing, repair and other work in connection with the product may only be performed by trained specialists.
ESTA Apparatebau GmbH & Co. KG Safety 3 3.4 Qualified personnel Trained personnel Trained personnel are those who have been instructed in the correct hand- ling of the product and who are aware of the risks presented by improper use. Personnel must receive instruction on safety equipment. Knowledge of this manual is mandatory.
It has an air-channelling function, with which the service life of the filter cartridges is improved. The extraction process starts when the product is turned on at the ESTA EasyControl controller. Control unit A control unit is integrated into the product.
ESTA Apparatebau GmbH & Co. KG Transport and installation 5 5 Transport and installation TARGET GROUP: Transport personnel 5.1 Transport DANGER Risk of falling and tripping Danger to life from falling objects or loads Do not stand under suspended loads.
After the packaging has been removed, the product must be inspected for damage and completeness. The product must not be put into operation if there is any damage, or if the delivery is incomplete. Contact ESTA in such cases. Any foreign objects inside the product must be removed before start-up.
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ESTA Apparatebau GmbH & Co. KG Transport and installation 5 Handling steps ü Sling gear: Transport chain ü Transport equipment: Crane Attach suitable and tested lifting equipment (lifting chains designed to accommodate the transport weight) to the upper load attachment points Align the extraction product slowly.
6 Commissioning ESTA Apparatebau GmbH & Co. KG 6 Commissioning TARGET GROUP: Commissioning personnel DANGER Electric shock from high voltage Severe injury including death possible Protect the power supply cables against damage and dimension them according to the power uptake of the drive motor.
ESTA Apparatebau GmbH & Co. KG Commissioning 6 The switch cabinet must have an assured supply of cooling air. The following technical documentation is required for commissioning: Product operating instructions Any supplier documentation Any circuit diagrams Any pipe-system installation diagrams (suction, discharge, intermediate...
6 Commissioning ESTA Apparatebau GmbH & Co. KG 6.3 Operating and display elements For further information, see the Control manual. Main switch Main switch for turning the product on and off. EMERGENCY-OFF switch, which can be secured with a lock against unintentional activation.
ESTA Apparatebau GmbH & Co. KG Commissioning 6 6.4 Monitoring rotation direction DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be per- formed by an electrician.
7 Operation ESTA Apparatebau GmbH & Co. KG 7 Operation TARGET GROUP: Operating personnel 7.1 Operating modes Internal mode (manual operation) Selects manual mode. "Internal" mode is a manual mode. The extraction is started and stopped manually. Timer mode (optional)
ESTA Apparatebau GmbH & Co. KG Operation 7 Switch on the extraction function with the control unit. ð The extraction system is operational and the processing step can be started. Switch off the extraction function Switch off extraction on the control panel.
7 Operation ESTA Apparatebau GmbH & Co. KG 7.3.1 Operation with potential-free contact (optional) The product is connected to a potential-free contact. The countdown is displayed in order to change the operating mode, if ne- cessary. The extraction starts after the countdown has elapsed.
ESTA Apparatebau GmbH & Co. KG Operation 7 The display switches to show "inlet nozzle". The displayed data relates to the inlet nozzle. The display switches to show "filter element". The displayed data relates to integrated filter elements. 7.3.4 Service menu Various settings of the product can be viewed or changed in the main ser- vice menu.
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Press and hold the button for approx. 3 seconds. Release the button when the display blinks. CODE entry is activated. Notify ESTA customer service of the displayed reference (XXXXX). You receive a 5-digit access code. The access code is valid in ADMIN mode for approx. 1 operating hour.
ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8 Servicing and maintenance TARGET GROUP: Maintenance and cleaning staff CAUTION Harmful separated substances Effects on respiration, organs, skin and eyes Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel.
8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.1 Operating and auxiliary materials NOTICE Material damage caused by aggressive cleaning agents and in- correct cleaning methods Damage to seals, surfaces or plastics on the product Do not use any aggressive cleaning agents which might attack seals, surfaces or plastics.
ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8.3 Visual inspection Parts and components on the product exhibiting damage must be replaced immediately with new original ESTA parts. Daily Check the complete product and its parts for damage Check the product and its parts for dirt and clean as necessary, see Cleaning the product [} 38]...
Annually Check all electrical devices in accordance with VDE 0701 - 0702, VDE 0600 Contact ESTA maintenance service to check the volume flow, vacuum and current consumption 8.5 Check the filter elements Condition of the filter elements Damage and level of soiling Soiling in the interior between the filter elements and the discharge 8.6 Checking the filter mat...
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ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 Proceed as follows: 1. Switch off extraction on the control panel, refer to the chapter Operat- ing the product [} 24]. 2. Switch off the product at the main switch and secure it from re-opera- tion (e.g.
8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.7 Changing the filter cartridge After an extended period of operation, the filter elements clog up slowly due to the ingress of extremely fine dust (wear debris), dust deposits, resinous oil, and fatty residues in the pores.
Repeat the procedure with all filter mats. ð Used filter mats have been removed and are ready for disposal. Unpack and insert the new, genuine ESTA filter mat. 10. Repeat the procedure with all filter mats. ð The filter mat has been replaced.
8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.9 Emptying the collection container CAUTION Harmful separated substances Effects on respiration, organs, skin and eyes Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel.
ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 ð Oil and emulsion residues flow off. Remove the drip tray and dispose of it according to local regulations. Close the ball valve and clean it with a damp disposable cloth.
8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.11 Cleaning the product NOTICE Danger of fire on air guide plate Deposits of dust trails and particles can cause a fire on the air guide plate Remove adhesions and deposits from the guide plate and the inspection cover regularly.
ESTA Apparatebau GmbH & Co. KG Faults and Rectification 9 9 Faults and Rectification TARGET GROUP: Maintenance staff DANGER Electric shock from high voltage Severe injury including death possible Protect the power supply cables against damage and dimension them according to the power uptake of the drive motor.
9 Faults and Rectification ESTA Apparatebau GmbH & Co. KG 9.3 Fan and drive motor Fault possible cause fault clearance Leakage at the shaft Sealing element worn. Notify ESTA customer passage service. The desired air quantity Rotation direction not Change rotation direc- is not reached correct.
ESTA Apparatebau GmbH & Co. KG Faults and Rectification 9 9.4 Error messages on the control panel E01 – Cycle protection The control unit recognises when the extraction has been activated and de- activate repeatedly in rapid succession over a short time. This is not per- missible operation.
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9 Faults and Rectification ESTA Apparatebau GmbH & Co. KG E05 – 24 V release The control unit recognises if the system door(s) are not completely closed. During extraction mode, the control unit interrupts the extraction, which cannot be restarted, and this message appears.
ESTA Apparatebau GmbH & Co. KG Faults and Rectification 9 9.5 Fault messages on the control panel Power supply The control unit recognises when the internal voltage supply is below 22V DC. Parts of the control unit will be damaged or rendered unusable. The extraction cannot be started.
Inform the ESTA maintenance service. System clock Inform the ESTA maintenance service to replace the support battery. Switching off during operation When switching on, the control unit recognises when the dust system has been switched off directly at the main switch during operation. This is not permissible operation.
Motor blocked. Inspect the motor. Motor was switched on/off too Observe permissible Switch-on pro- often within a short period of cedures for motors. time. FC consumes too much current. Contact ESTA customer service. 672100-52-01-00_FILTOWER L eco+ 45 / 56...
10 Decommissioning ESTA Apparatebau GmbH & Co. KG 10 Decommissioning TARGET GROUP: Commissioning personnel CAUTION Harmful separated substances Effects on respiration, organs, skin and eyes Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel. Wear personal protective equipment.
ESTA Apparatebau GmbH & Co. KG Packing and storage 11 11 Packing and storage TARGET GROUP: Transport personnel 11.1 Packaging DANGER Risk of falling and tripping Danger to life from falling objects or loads Do not stand under suspended loads.
11 Packing and storage ESTA Apparatebau GmbH & Co. KG Decommission the product, refer to the chapter Decommissioning [} 46]. Fasten the product to an adequately dimensioned pallet. Wrap the product in tear-proof packaging foil and pack it to prevent slipping and damage.
Contamination Due to contamination of the extraction system with dust hazardous to health, the system or its parts cannot be returned to ESTA. Dispose of col- lected material and filter elements according to the country-specific and re- gional laws and regulations.
12 Technical data ESTA Apparatebau GmbH & Co. KG 12 Technical data We reserve the right to make technical changes. 672100 672160 672200 Type FILTOWER FILTOWER FILTOWER L-100 eco+ L-160 eco+ L-200 eco+ Power (kW) 2x3,0 2x4,0 2x7,5 Voltage (V)
ESTA Apparatebau GmbH & Co. KG Optional equipment 13 13 Optional equipment Potential-free contact operation The product can be fitted with a potential-free contact for operation. For this, consult the circuit diagram. Active carbon filter The product can be fitted with active carbon inserts at the outlet openings to filter our odours.
14 EC/EU Declaration of Conformity ESTA Apparatebau GmbH & Co. KG 14 EC/EU Declaration of Conformity pursuant to EC Machinery Directive 2006/42/EC Appendix II, Part 1 A Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address: Gotenstr. 2 – 6...
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Think about tomorrow today! ESTA MAINTENANCE SERVICE OFFERS THESE ADVANTAGES! Check of your extraction system by an experi- Preserving the value retention of your system enced and well trained team of ESTA service Compliance with statutory provisions technicians Detailed maintenance documentation as veri-...
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