RynoWorx R Series Manual

Mini infrared asphalt heaters

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R-SERIES

MINI INFRARED

ASPHALT HEATERS

REVISION 001

JANUARY 2024

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Summary of Contents for RynoWorx R Series

Page 1 R-SERIES MINI INFRARED ASPHALT HEATERS REVISION 001 JANUARY 2024...
Page 2: Table Of Contents
R3-IR.ASSEMBLY...............................11 R3-150.HINGE.KIT.............................15 R4-IR.DIMENSIONS............................16 R4-IR.ASSEMBLY...............................17 VENTURI.ASSEMBLY............................21 R4-IR./.R3-IR.REGULATOR..........................22 CASTER.WITH.BREAK............................23 CASTER.NO.BREAK............................24 PRODUCT.SAFETY.-.REFRACTORY.CERAMIC.......................25 IR.HEATER.OPERATION............................27 IR.HEATER.CARTRIDGE.REPLACEMENT.......................31 VENTURI.MAINTENANCE...........................33 TROUBLESHOOTING............................34 IR.REPAIR.FAQ..............................35 RYNOWORX.CONTACT.INFORMATION........................38 2 R-SERIES INFRARED ASPHALT HEATERS...
Page 3: Safety
Before servicing, make sure the unit is fully cooled and the propane cylinder is disconnected. Only genuine RynoWorx replacement parts should be used for any replacements or repairs. Do not attempt to modify or alter this product in any way.
Page 4: R2-Ir.dimensions
R2-IR DIMENSIONS 42-7/8" 31" 43-1/2" 27" 23-7/8" 23-7/8" 4 R-SERIES INFRARED ASPHALT HEATERS...
Page 5: R2-Ir.assembly
R2-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-002-202 R2-RYNOWORX FRAME BASE ASSEMBLY 100-003-R2-1TR-1H R2 - TANK SUPPORT 100-005-502-SBN CASTER HOLDER SWIVEL - BRAKE - NO LOCK 100-005-502-SNL CASTER HOLDER SWIVEL - NO BRAKE - LOCK 100-005-502-SNL CASTER HOLDER SWIVEL - NO BRAKE - LOCK...
Page 6 R2-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-100-202 R2-RYNOWORX FRAME 050-001-202 RYNOWORX R2-SERIES HEATER 050-102-201 R2-SERIES HEATER LOCK STRIP SP217-2PA PIPE CLAMP III6C32FS6FS6 PROPANE HOSE 6 R-SERIES INFRARED ASPHALT HEATERS FLAT-380-SAE-Z FLAT WASHER...
Page 7 R2-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 050-100-201 R2-SERIES HEATER TOP 050-701-201 R2-SERIES FIBER GASKET PART 050-701-202 r2-SERIES FIBER GASKET PART 050-004-201 R2-SERIES CARTRIDGE 050-005-202 R2-SERIES DEFLECTOR ASSEMBLY 050-002-002 VENTURI R2 RYNOWORX.COM 7 050-003-002 VENTURY COVER...
Page 8 R2-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-207-201 R2 TANK SUPPORT BASE 100-103-202 R2 PROPANE TANK SUPPORT 100-004-1T1H PROPANE COMPONENTS SP212-7PA PIPE CLAMP 46F-6-4 FEMALE CONNECTOR THRS-12-2-B-RW TANK HOLDER STRAP III6C26FS6FS6 PROPANE HOSE POL HARD NOSE TAILPIECE FLAT-140-SAE-Z FLAT WASHER 8 R-SERIES INFRARED ASPHALT HEATERS NILN-140-Z NYLON-INSERT LOCKNUT...
Page 9: R2-Ir.regulator
R2-IR REGULATOR ITEM QUANT. PART Nr. REV. DESCRIPTION MEGR-6120-60 REGULATOR 251LFB11 PRESSURE GAUGE SS113-B6 SS PIPE NIPPLE 58-1-4 BALL VALVE RYNOWORX.COM 9 48F-6-4 MALE CONNECTOR...
Page 10: R3-Ir.dimensions
R3-IR DIMENSIONS 42-7/8" 34-7/8" 58-1/2" 22" 18-7/8" 38-7/8" 10 R-SERIES INFRARED ASPHALT HEATERS...
Page 11: R3-Ir.assembly
CASTER HOLDER SWIVEL - NO BRAKE - LOCK 100-005-502-SNL CASTER HOLDER SWIVEL - NO BRAKE - LOCK 100-102-102 RYNOWORX HANDLE BAR 020-001-002 RYNOWORX ALUMINUM IDENTIFICATION PLATE BPCP-120-400-Z BENT PULL CLEVIS PIN 1/2" BPCP-580-400-Z BENT PULL CLEVIS PIN 5/8" RYNOWORX.COM 11 BPCP-580-300-Z BENT PULL CLEVIS PIN 5/8"...
Page 12 R3-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-100-302 R3-SERIES FRAME 050-001-302 R3-SERIES HEATER 050-102-301 R3-SERIES HEATER LOCK STRIP 100-102-001 R-SERIES HANDLE BAR BRACKET 020-003-001 WARNING DECALS 020-003-003 WARNING DECALS SP217-2PA PIPE CLAMP 12 R-SERIES INFRARED ASPHALT HEATERS 149F-6-4 ELBOW BRASS...
Page 13 R3-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 050-100-301 R3-SERIES HEATER TOP 050-701-301 R3 -SERIES GASKET PART 050-701-302 R3-R4-SERIES GASKET PART 050-004-301 R3-SERIES CARTRIDGE 050-005-302 R3-SERIES DEFLECTOR ASSEMBLY 050-002-001 VENTURI R3-R4 RYNOWORX.COM 13 050-003-002 VENTURY COVER...
Page 14 R3-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-207-301 R3-R4-SERIES TANK SUPPORT BASE 100-103-302 R3-R4-SERIES TANK SUPPORT BRACKET THRS-12-2-B-RW TANK HOLDER STRAP SP212-7PA PIPE CLAMP 100-004-2T1H PROPANE COMPONENTS III6C26FS6FS6 PROPANE HOSE POL HARD NOSE TAILPIECE 46F-6-4 FEMALE CONNECTOR 01-473 MANUAL HOLDER SMALL 14 R-SERIES INFRARED ASPHALT HEATERS FLAT-140-SAE-Z FLAT WASHER...
Page 15: R3-150.Hinge.kit
R3-150 HINGE KIT ITEM QUANT. PART Nr. REV. DESCRIPTION 100-104-002 RC-SERIES OUTER HINGE 100-104-001 RC-SERIES INNER HINGE 100-601-003 CONNECTOR HINGE PIN III6C42FS6FS6 PROPANE CONNECTOR HOSE FLAT-380-SAE-Z FLAT WASHER RYNOWORX.COM 15 NILN-380-Z NYLON-INSERT LOCKNUT...
Page 16: R4-Ir.dimensions
R4-IR DIMENSIONS 42-7/8" 34-7/8" 70-1/2" 22" 18-7/8" 50-7/8" 16 R-SERIES INFRARED ASPHALT HEATERS...
Page 17: R4-Ir.assembly
100-005-502-SNL CASTER HOLDER SWIVEL - NO BRAKE - LOCK 100-005-502-SNL CASTER HOLDER SWIVEL - NO BRAKE - LOCK 100-102-102 RYNOWORX HANDLE BAR 020-001-002 RYNOWORX ALUMINUM IDENTIFICATION PLATE 100-102-003 R-SERIES HANDLE K-FMEB-380 EYE BOLT 3/8"- DIN 580 (OPTIONAL) RYNOWORX.COM 17 HH380-100-G5Z...
Page 18 R4-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-100-402 R4-SERIES FRAME 050-001-402 R4-SERIES HEATER 050-102-401 R4-SERIES HEATER LOCK STRIP 100-102-001 R-SERIES HANDLE BAR BRACKET 020-003-003 WARNING DECALS 020-003-001 WARNING DECALS FLAT-380-SAE-Z FLAT WASHER 18 R-SERIES INFRARED ASPHALT HEATERS NILN-380-Z NYLON-INSERT LOCKNUT...
Page 19 R4-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 050-100-401 R4-SERIES HEATER TOP 050-701-401 R4-SERIES GASKET PART 050-701-302 R3-R4-SERIES GASKET PART 050-004-401 R4-SERIES CARTRIDGE 050-005-402 R4-SERIES DEFLECTOR ASSEMBLY 050-002-001 VENTURI R3-R4 RYNOWORX.COM 19 050-003-002 VENTURY COVER...
Page 20 R4-IR ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-207-301 R3-R4-SERIES TANK SUPPORT BASE 100-103-302 R3-R4-SERIES TANK SUPPORT BRACKET THRS-12-2-B-RW TANK HOLDER STRAP SP212-7PA PIPE CLAMP 100-004-2T1H PROPANE COMPONENTS III6C26FS6FS6 PROPANE HOSE POL HARD NOSE TAILPIECE 46F-6-4 FEMALE CONNECTOR 01-473 MANUAL HOLDER SMALL 20 R-SERIES INFRARED ASPHALT HEATERS FLAT-140-SAE-Z FLAT WASHER...
Page 21: Venturi.assembly
VENTURI ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION BP100-HG ELBOW REDUCER FEMALE OH65-4-4 R-SERIES ORIFICE HOLDER RYNOWORX.COM 21 GO31-72 PROPANE ORIFICE...
Page 22: R4-Ir./.R3-Ir.regulator
R4-IR / R3-IR REGULATOR ITEM QUANT. PART Nr. REV. DESCRIPTION MEGR-6120-60 REGULATOR 251LFB11 PRESSURE GAUGE SS113-B6 SS PIPE NIPPLE 58-1-4 BALL VALVE 22 R-SERIES INFRARED ASPHALT HEATERS 145F-6-4 BRANCH TEE CONNECTOR...
Page 23: Caster.with.break
CASTER WITH BREAK ITEM QUANT. PART Nr. REV. DESCRIPTION 100-101-502 CASTER HOLDER 27SS50HS0317TY SWIVEL CASTER WITH BRAKE FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT RYNOWORX.COM 23 HH380-118-G5Z HEX BOLT...
Page 24: Caster.no.break
CASTER NO BREAK ITEM QUANT. PART Nr. REV. DESCRIPTION 100-101-502 CASTER HOLDER 27SS50HS0317YY SWIVEL CASTER NO BRAKE FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT 24 R-SERIES INFRARED ASPHALT HEATERS HH380-118-G5Z HEX BOLT...
Page 25: Product.safety.-.Refractory.ceramic
If eyes become irritated, flush immediately with large amounts of lukewarm water for at least 15 minutes. Eyelids should be held away from the eyeball to ensure thorough rinsing. Do not rub eyes. Skin If skin becomes irritated, remove soiled clothing. Do not rub or scratch exposed skin. Wash area of contact thoroughly RYNOWORX.COM 25...
Page 26 PRODUCT SAFETY - REFRACTORY CERAMIC with soap and water. Using a skin cream or lotion after washing may be helpful. Respiratory Tract If respiratory tract irritation develops, move the person to a dust free location. Gastrointestinal If gastrointestinal tract irritation develops, move the person to a dust free environment. If any of the above irritations persist, seek medical attention immediately.
Page 27: Ir.heater.operation
3. Place heaters over area that needs repair, use only the correct number of heaters to cover the repair area. • Turn unused heaters off. 4. Heat area that needs repair with the heaters on high pressure (24-35 PSI). RYNOWORX.COM 27...
Page 28 IR HEATER OPERATION • Make sure that surface temperature of the asphalt never exceeds 150C (300F) • Time required to soften asphalt to depth of about 2” (0.51mm) will vary depending on the following: ♦ W eather Conditions ♦ T ype of Asphalt Mix (Course or Fine, AC Content) ♦ S tarting Temperature of the Asphalt ♦ S urfaces Lightness - Dark Surfaces Absorb Radiation Better ♦ E xtraneous Materials are Present in Repair Area (ie.
Page 29 Slowly turn on the gas valve. If opened too fast the safety valve will close. If this happens close tank and start over. Test for leaks with soapy mixture.. Adjust your pressure to 35 PSI to light the heaters RYNOWORX.COM 29...
Page 30 Return any damaged parts to dealer for inspection and warranty consideration if in warranty time frame. Order genuine RYNOWORX replacement or repair parts from your authorized RYNOWORX dealer. Use of another manufacturer’s parts pay void warranty consideration.
Page 31: Ir.heater.cartridge.replacement
This will eliminate the fibres from travelling through the air. Remove the 5/16 x 1” bolts that hold the heater together. Remover the skirt portion of the heater. Remover the heater cartridge and gasket, place in a garbage bag. RYNOWORX.COM 31...
Page 32 IR HEATER CARTRIDGE REPLACEMENT Place the first two gaskets. Ensure the area that is narrow at bolt hole is towards the outside edge of the heater. Finish placing the gaskets so they lay flat and are interlocked. Carefully place the ceramic cartridge on top of the gaskets. Make sure the gaskets do not shift.
Page 33: Venturi.maintenance
INCREASE THE SIZE OR ANGLE OF THE ORIFICE. THIS WILL CAUSE THE HEATER TO PERFORM POORLY. Re-tighten the orifice holder ensuring there is a small amount of pipe sealant on the threads. Suggested: Clean filter once a year (item 1) Re-install the protective hood. RYNOWORX.COM 33...
Page 34: Troubleshooting
HEATER HAS LARGE ORANGE AND YELLOW FLAMES COMING Orifice is missing Check and replace if needed UNDERNEATH GAUGE SHOWS PRESSURE WITH Gauge is broken Replace gauge NO PROPANE FOR PARTS GO TO RYNOWORX.COM OR CALL 1-855-382-9611 34 R-SERIES INFRARED ASPHALT HEATERS...
Page 35: Ir.repair.faq
Q: How soon after a repair can you drive over it? Once the repaired surface has returned close to normal surface temperature. This is dependent on the original surface material and inclement weather, but even in poor conditions is usually no longer than 30 RYNOWORX.COM 35...
Page 36 It is important to have an even temperature both for the scarification process and the compaction process to ensure a quality patch. For a more detailed description please see our What’s different section of our website @ WWW.RYNOWORX. COM.
Page 37 With this process you will end up with a spotty look of dark and light areas. Although this will still have a visual difference from any asphalt next to the area in question it will fade quick and in no time you will not see the difference. RYNOWORX.COM 37...
Page 38: Rynoworx.contact.information
RYNOWORX CONTACT INFORMATION RECORD.YOUR.SERIAL.PLATE.INFORMATION.FROM.YOUR.MACHINE.AND.RECORD.THE.DATE.OF.PURCHASE. MODEL: SERIAL.NUMBER IR.HEATERS PART NUMBER PART NUMBER SERIAL NUMBER SERIAL NUMBER PART NUMBER PART NUMBER SERIAL NUMBER SERIAL NUMBER 38 R-SERIES INFRARED ASPHALT HEATERS...

This manual is also suitable for:

R2-ir R3-ir R3-150 R4-ir