Table of Contents
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OWNER'S MANUAL
GCEV4G-T
ELECTRIC
GOLF CART
WARNIN G
Operating this Golf Cart if you are
UNDER
under the age of 16 increases your
16
chance of severe injury or death.
NEVER operate this Golf Cart if you
are under age 16.
WAR N ING
NEVER ATTEMPT TO START THIS
GOLF CART WITHOUT READING
AND UNDERSTANDING THE
OWNER'S / OPERATOR'S
MANUAL. THE OWNER'S
OPERATOR'S MANUAL PROVIDES
INFORMATION ON SAFETY,
PARTS, FUNCTIONS, PRE RIDE
INSPECTION, STARTING AND
MAINTENANCE
Provincial/Municipal
governments have di erent
regulations pertaining to
owning and operating an
o -road vehicle, learn the
regulations in your area.
4120 E. Scyene Road, Mesquite, Texas 75181
champmoto.com
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Summary of Contents for Coleman POWERSPORTS GCEV4G-T
- Page 1 OWNER’S MANUAL GCEV4G-T ELECTRIC GOLF CART WARNIN G Operating this Golf Cart if you are UNDER under the age of 16 increases your chance of severe injury or death. NEVER operate this Golf Cart if you are under age 16. WAR N ING NEVER ATTEMPT TO START THIS GOLF CART WITHOUT READING...
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Page 2: Table Of Contents
CONTENTS Section 1 Introduction ............1 Section 2 Purpose of use............1 Section 3 warnings..........1 Section 4 Technical specification........2 Section 5 Parts..............3-5 Section 6 Control and functions........6-12 Section 7 Safe driving ..........13-14 Section 8 Operation warning........14-15 Section 9 Steering system maintenance and adjustment..15 Section 10 Battery maintenance........15-16 Section 11 Battery connect diagram.........17 Section 12 Wiring Diagrams........ -
Page 4: Section 1 Introduction
Introduction Dear Customer, Thank you for purchasing the product manufactured by Champion Motorsports Group. The proper use and maintenance of the product are outlined in this instruction manual. Following these instructions will ensure your long-term safe and worry-free use of the vehicle. Purpose of Use The vehicle is designed to be used on flat, smooth, barrier-free roads. -
Page 5: Section 4 Technical Specification
Section 4 Technical specification Curb weight 598Kg (1318.4 lb) Max load 380Kg (837.8 lb) Length 2886mm (113.6 in) Width 1266mm (49.8 in) Height 2070mm (81.5 in) Seat height 430mm (16.9 in) Front 1080mm (42.5 in) Backrest height 560mm (22 in) Wheel track Rear 1020mm (40.2 in) -
Page 6: Section 5 Parts
Section 5 Parts 1.Left view Figure 1 1. Bumper 2. Front body 3. Steering wheel 4. Rear view mirror 5. Inner view mirror 6. Top cover front bracket 7. Top cover rear bracket 8. Ceiling 9. Rear tail bracket 10. Ball bag bracket 11. - Page 7 2.Right view Figure 2 1. Taillight 2. Rear armrest 3. Rear seat cushion 4. Rear backrest 5. Front backrest 6. Front handrail 7. Boarding handrail 8. Front windshield 9. Steering column 10. Headlight 11. Accelerator pedal 12. Cup holder 13. Front seat cushion 14. Three-point seat belt 15. After the plate spring...
- Page 8 Upward view Figure 3 1. Swing arm mounting bracket 2. Lower swing arm 3. Front shock 4. Steering column mounting bracket 5. Left carling 6. Brake cable mounting crossbeam 7. Battery mounting shaft 8. Rear axle 9. Motor 10. Stabilizer bar 11. Step support 12. Right carling 13. Upper swing arm...
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Page 9: Section 6 Control And Functions
Section 6 Control and functions Electric door lock switch, headlight switch, emergency light switch, USB Figure 4 The electric door lock switch has two gears. When the switch is in the "ACC" position, the DC converter will work and 12V will start to supply power, which can provide power to the headlights and USB. - Page 10 5.Combination switch Figure 5 Combined switch operation method Flip the switch forward is turn the turn right signal on, flip the switch down is turn the turn left signal on, combination switch upward is to close the long spot light, combination switch lever tail has a small horn logo, press it, the horn switch work.
- Page 11 6. Gear switch, charging port, charging operation Figure6 1.EV charger 2. Charging port 3. Gear switch Charging instructions: Open the dust cover to insert the EV charger. Note: When charging, the charging gun must be plugged in first. After connecting the AC power for charging, unplug the AC plug first and then unplug the charging gun to avoid wrong operation or damage to the vehicle.
- Page 12 7. Brake pedal and accelerator pedal (Figure 7) 1. Brake pedal 2. Parking pedal 3. Accelerator pedal The brake pedal is used for driving brake. In the process of driving, when the brake is needed, it is necessary to release the accelerator pedal GO first, and then press the brake pedal STOP to brake effectively.
- Page 13 8.Open front seat (Figure 8) Instructions for opening the front seat cushion: Pull up the front armrest to open the seat cushion. Under the front seat cushion is the installation position of the battery pack.
- Page 14 9.Open rear seat (Figure 9) Operating instructions for opening the back seat cushion: Pull the back seat cushion up, and when the seat cushion is expanded, the rear should hang the cushion on the rear tail rack. So as not to fall off during the driving. 10.Tool box (Figure 10) (Figure 11)
- Page 15 11.TFT display (Figure 12) Total mileage 2. Turn left 3. Headlight 4. Vehicle status 5. Gear 6. Turn right 7. Speed indicator 8. Subtotal mileage 9. Battery indicator. 11.Safety belt (Figure 13) Please fasten your seat belt before driving!
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Page 16: Section 7 Safe Driving
Section 7 Safe driving 1.Check before driving 1). Turn on the electric door lock and check the battery status to find if you can get the mileage you want. 2). Check if the brake is effective by gently pressing the accelerator pedal and then pressing the brake pedal before driving. -
Page 17: Section 8 Operation Warning
6) The car is manufactured in strict accordance with the vehicle design standards, so the vehicle is not allowed to make any modification after leaving the factory, otherwise the consequences will be serious. 7) Overcrowd and overload are strictly prohibited strictly. 8) It is strictly prohibited to drive the vehicle after drinking or taking stimulants or narcotics. -
Page 18: Section 9 Steering System Maintenance And Adjustment
All vehicles must be maintained and recorded regularly to improve the life of the vehicle, reduce costs, increase driving pleasure, and ensure safety, which can improve the service life of the vehicle, reduce costs, increase driving pleasure, and ensure safety. 2.1 Preventive Maintenance 1) The maintenance place should be clean, safe, ventilated and equipped with firefighting facilities. - Page 19 After cleaning up, wipe the battery surface clean, and put butter on the pole and terminal to ensure that the pole will not oxidize. 3) When the battery power is insufficient, it is strictly prohibited to start the vehicle; When the battery is being used, over-discharge and high-current discharge for a long time should be avoided, otherwise it will reduce the service life of battery.
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Page 20: Section 11 Battery Connect Diagram
Section 11 Battery connect diagram... -
Page 21: Section 12 Wiring Diagrams
Section 12 Wiring Diagrams... -
Page 22: Section 13 Front Wheel Toe In Checking
Section 13 Toe-in of Front wheel 1.Keep the front bundle of the front wheel within the range of 2-7mm, if it exceeds the parameter, please adjust the screw calibration of the direction machine. Measurement procedure: 1)Straighten the front wheel of the vehicle, mark the front and rear center points of the tire, and measure the distance between the left and right tire marks”... - Page 23 3.Replacement of lubricating oil for the rear axle main reducer The lubricating oil of the rear axle main reducer should be changed every two years. It is necessary to check whether there is oil leakage and unscrew the screw plug and check whether the lubricating oil is enough regularly.
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Page 24: Section 14 Use And Maintenance Of Motor Controller
caused by abnormal tire pressure, wheel imbalance, or sudden application of braking force to the aligned tread. The front and rear tire pressures must meet standard values and check the degree of tightening of wheel nuts. 4). Change the tires Section 14 Use and maintenance of motor controller 1. - Page 25 1) Special trained personnel shall be required to replace, maintain, and charge batteries. 2) Do not place conductive objects on the battery to prevent short circuit of the battery. Clean the dust and dirt on the battery cover frequently to prevent the filling hole cover or the air hole on the screw plug from being blocked.
- Page 26 4.Charging 1) The charger should be placed in a safe working environment, free of dust, corrosive gas, rain, and temperature not higher than 40°C (104°F). 2) Firmly insert the plug of the charger and the battery bank according to the polarity, and then connect the input power of the charger to charge the battery.
- Page 27 Section 15 Trouble shooting 1.Mechanical fault Fault Reason Solution Low tire pressure Inflate to recommended air pressure The tires wear unevenly must be aligned to properly operate Wrong toe-in the toe Motor noise Bearing abrasion Change the bearing Steering box cover water or Clean the cover, replace gasket and grease solidification Inject proper lubricating oil...
- Page 28 2.Electrical faults Fault Reason Solution Repair or replace The key switch is disconnected The circuit connector is loose or Tighten the ends or connect the wires When turn the key switch cutting out on, the battery power Clean with abrasive paper Battery joint oxidation does not display, and the contactor has no "ta-da"...
- Page 29 3.Battery fault Fault Characteristic Reason Solution Equalize charging and Undercharge improve operation methods 1.The rated capacity is not The density of the Adjust the electrolyte reached, or the capacity is electrolyte is not enough density insufficient The resistance of the Reduce the resistance external line is large Reduction in...
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Page 30: Fault Information
Section 16 Fault information Fault code Note: Hexadecimal is the display code, and hexadecimal is the controller lights up to show the fault The controller displays red and green lights alternately. Fault code failure Fault name Mark level Hexadecimal Decimalist Main cable with high voltage Battery with low voltage launch condition error... - Page 31 THE WARRANTY Champion Motorsports Group offers the following warranty to the initial purchaser of this new Coleman Powersports product. The initial purchaser is defined as the first person to purchase a new Coleman Powersports product from an Authorized Retailer. The limited warranty period for this product is 2 YEARS from the date of the purchase as shown on the original sales receipt.
- Page 32 WHAT THIS WARRANTY DOES NOT COVER This warranty does not cover the following: 1. Damage to lack or improper maintenance as described in this manual. 2. Damage which is caused by normal use and not caused by a defect in materials or workmanship.
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Page 33: Section 18 Common Faq
US cannot exceed 20 MPH. Where can I drive the Golf Cart? The Coleman Powersports Golf Cart is designed as an Off-Road vehicle. Please refer to your local DMV about your municipality’s rules and regulations regarding driving the Golf Cart as each state is different. - Page 34 The Manufacturer Certificate of Origin (MCO) is a certificate provided by Champion Motorsports Group to the original purchaser of a Coleman Powersports vehicle. An MCO can be used to provide proof of ownership, as well as obtain a title for the vehicle at their local DMV, depending on state/local guidelines.
- Page 36 4120 E. Scyene Road, Mesquite, Texas 75181 champmoto.com @colemanpowersportsusa @colemanpowersports_usa Coleman Powersports...
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Questions and answers
show me where the back up alarm is found
I purchased the GCEV4G model 2 days ago. I have searched through the manual and could not find what the lever on the right hand side of the steering column is for. Any help would be greatly appreciated.
what is error code# errn134
Why is a **** running inside the dash while charging??
The noise running inside the dash while charging the Coleman POWERSPORTS GCEV4G-T could be caused by the controller indicating a fault. The controller displays red and green lights alternately to show a fault, which may be related to issues like a main cable fault or other electrical problems.
This answer is automatically generated