Summary of Contents for Boyertown Furnace PurePro Energy Manager PRO 6000C
- Page 1 INSTALLATION INSTRUCTIONS Energy Manager PRO 6000C Keep these instructions with the boiler at all times. OYERTOWN URNACE PO Box 100 PA 19512 OYERTOWN, 1-610-369-1450 www.boyertownfurnace.com 1-03-22...
- Page 2 Be Aware of Hazard Definitions Denotes presence of a hazard which, if ignored, will result in severe personal injury, Danger death or property damage Denotes presence of a hazard which, if ignored could result in severe personal injury, Warning death or substantial property damage. Denotes the presence of a hazard, which if ignored, could result in minor personal Caution injury or property damage...
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Page 3: Table Of Contents
Table of Contents Specifications……………………………………………………..………………………4 Energy Manager Pro 6000C Features……………………………………………………..4 Installing the Energy Manager Pro 6000C………………………………………………..4 Internal Components………………………………………...…………………………….6 HydroStat Bezel …………………………..………………………………………………7 Caleffi Zone Board………………………………………………………………...………7 Caleffi Settings and Connections………………………………………….……………….8 Electrical Wiring…………………………………………...……………………………..10 Internal Wiring……………………………………………………...………………11 Field Connections Circulators with Plug n’ Go Plus…………………… ………..12 Field Connections Circulators with Customer Supplied Indirect Circulator Optional Indirect Water Heaters System Check Out... -
Page 4: Specifications
Specifications Input Voltage: 120VAC Maximum Burner Amps: 5.8 FLA Maximum Individual Pump Amps: 5 Amps @120VAC Maximum Total Zone Amps: 20Amps @120VAC Energy Manager Pro 6000C Features The Energy Manager Pro 6000C integrates a Caleffi ZSR106 control along with a Hydrolevel Fuel Smart 3250 HydroStat to provide superior energy savings, enhanced zone control, and plug and play technologies for easy installation. - Page 5 7. Remove the Hydrolevel sensor wire and ground wire which is running through the side of the jacket, rerouting it through the box connector of the Energy Manager Pro 6000C. Plug the sensor wire into the HydroStat and attach the ground wire to a grounding screw. Box Connectors Located on Bottom of Energy Manager Pro 6000C...
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Page 6: Internal Components
Internal Components 40VA Auxiliary Transformer Item No. 552251 Plug’n Go Plus Molex Plug Power Input Terminal Strip Caleffi ZSR 6 Zone Panel Item No. 552327 HydroStat 3250 Plus Item No. 508270 Illuminated Power Switch Item No. 312014 Burner Harness Ground Fault Outlet Item No. -
Page 7: Hydrostat Bezel
HydroStat Bezel Indicating Lights 1. Temp Active – HydroStat is powered and temperature function is active 2. Temp High – Illuminated when the boiler reaches the high limit temperature 3. LWCO Active – Indicates the low water cut off is active 4. -
Page 8: Caleffi Settings And Connections
Caleffi DIP Switch Settings The ZSR series of control is programmed by positioning five dip switches for the following operations. Master / Slave: allows for unlimited expansion to additional ZVR or ZSR relays. Only one Master. Priority ON / OFF: When priority switch is ON, upon demand to TSTAT 1 , ZONE 1 will operate as priority and all other zones are temporarily switched off (with 1 hour time-out). - Page 9 Caleffi Input Power L = Line (hot leg) of 120 VAC supply N = Neutral of 120 VAC = Ground Note: when connecting 2 or more Z-one controls, all controls must be powered by the same 120 VAC circuit. Caleffi Zone Pump Outputs Zone pumps run when corresponding thermostat initiates a demand.
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Page 10: Electrical Wiring
Electrical Wiring Danger Electrical Wiring Must Conform to The National Electrical Code, ANSI/NFPA and Local Codes. The boiler must be electrically grounded and on a separate fussed disconnect switch. Electrical shock is hazardous. Turn off all power supplies before starting to make any wiring connections or repairs. -
Page 11: Internal Wiring
Internal Wiring... -
Page 12: Field Connections Circulators With Plug N' Go Plus
Field Connection - Circulators Using Plug’n Go Plus Indirect... -
Page 13: Field Connections Circulators With Customer Supplied Indirect Circulator
Field Connection - Circulators Using Customer Supplied Indirect Circulator... -
Page 14: Optional Indirect Water Heaters
Optional Plug’n Go Water Heaters The optional Plug’n Go Plus indirect water heaters are designed to work specifically with the Energy Manager Pro 6000C. These prewired indirect water heaters are equipped with a 6-pin Molex connector which plugs directly into the Energy Manager Pro 6000C, eliminating the need for any additional wiring. -
Page 15: Installation And Service Check List
Reviewed owners’ information in this manual with owner or maintenance personnel and instructed to keep for future reference? □ Properly filled in and returned warranty registration card to Boyertown Furnace Co. Inserted burner manual instructions with furnace manual for future us... -
Page 16: Warranty
Upon the request of Boyertown Furnace it shall be the obligation of the purchaser to ship prepaid to Boyertown the defective part only for inspection or repair. The alleged defective components must be returned through the proper trade channels in accordance with Boyertown Furnace procedure in force for handling goods returned for the purpose of inspection to determine cause of failure. -
Page 20: Warranty Registration
--------------Cut and Return This Form or Register Online at www.boyertownfurnace.com-------------------- Warranty Registration Boyertown Furnace Co. P.O. Box 100 Boyertown, PA 19512 Date Installed: ___________________________ Model Number:___________________________ Serial Number: ________________________ Name of Purchaser: _________________________________________________________________________ Purchaser’s Address: ________________________________________________________________________ ________________________________________________________________________ Dealer’s Name: _____________________________________________________________________________...
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