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Instructions for Set-up, Operation, Maintenance, Handling & Storage
• CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled.
• Flying Debris: Engine can cause flying debris.
• Electric Shock: Operating equipment in wet conditions or near water can cause electric shock.
• Fire/Explosion: Engine sparking can ignite fuel or other flammable liquids or vapors in the vicinity. Hot exhaust from engine
can ignite combustible materials.
• Burns: Engine have hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See "Initial Set-Up" section for where
to report missing or damaged parts.
***Add Engine Oil: Engine is shipped without oil. See Operations instructions for
information on capacity and viscosity recommendations.
Storage: See "Storage" section for more information.
Maintenance Schedule: Engine requires periodic inspection and servicing to keep functioning efficiently. See
"Maintenance Schedule Summary" in "Storage" section for frequency of servicing.
Any Questions, Comments, Problems, or Parts Orders
Owner's Manual Engine:
SPECIAL HAZARDS
Equipment Protection Quick Facts
Call NorthStar Product Support 1-800-270-0810
M805018A.7
ITEM NUMBER:
114654 (804311) ,114655 (804312)
SERIAL NUMBER: ___________
WARNING
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Table of Contents
Summary of Contents for North Star 114654
- Page 1 M805018A.7 ITEM NUMBER: 114654 (804311) ,114655 (804312) SERIAL NUMBER: ___________ Owner’s Manual Engine: Instructions for Set-up, Operation, Maintenance, Handling & Storage WARNING SPECIAL HAZARDS • CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide poisoning and possible death if inhaled.
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Page 2: Table Of Contents
Table of Contents About Engine ........................3 Specifications ........................4 Component Identification .....................5 Safety .............................6 Safety Labeling ........................7 Initial Set-Up ..........................9 Operation ..........................10 Step 1. Operation Instruction ....................10 Step 2. Preparing For operation ..................11 Step 3. Add Fuel ........................12 Step 3. Start/Stop Engine ....................13 Maintenance ..........................15 Storage ...........................19 Troubleshooting ........................20... -
Page 3: About Engine
About Engine Thank you for purchasing your NorthStar Engine! Site Location. Intended for outdoor use only. It is designed for long life, dependability, and top Personal Protection. Wear safety apparel during performance. operation, including safety glasses with side and top Intended Use. -
Page 4: Specifications
Specifications 114654 (804311) – c180 114655 (804312) – c225 DIMENSIONS/COMPONENTS DIMENSIONS/COMPONENTS Four- stroke, Overhead, Single- Four- stroke, Overhead, Single- Engine Type Engine Type Cylinder Cylinder Length 16.34in Length 16.34in Width 12.20in Width 12.20in Height 14.17in Height 14.17in Net Weight 37.5lbs Net Weight 37.5lbs... -
Page 5: Component Identification
Component Identification FIG804311_1 Fuel Tank Cap: Remove the fuel tank cap to add fuel once engine has cooled. Fuel Tank: Storage for gasoline to power the engine. Throttle Lever: Adjust the engine speed with the throttle lever. Starter Recoil Handle: Pull the Starter Recoil handle to start the engine. Fuel Shutoff: On/Off valve for fuel supply, shut off after every use. -
Page 6: Safety
Safety Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER (red) indicates a hazardous situation, which if DANGER not avoided, will result in death or serious injury. -
Page 7: Safety Labeling
Safety Labeling Safety Decal Locations WARNING ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from NorthStar Product Support at 1-800-270-0810. On-Product Warning Labels Location Part Numbers Description 790852... - Page 8 Safety Labeling To order replacement safety labels, call NorthStar Product Support at 1-800-270-0810.
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Page 9: Initial Set-Up
Initial Set-Up Outdoor Use Only 2. Do not place any objects against or on top of the engine. 1. WARNING 3. The engine needs adequate, unobstructed flow Location Hazards of air to allow for proper combustion and Choose a suitable site for operating your engine to adequate cooling. -
Page 10: Operation
Operation Follow Safety Rules for Operation Instruct All Operators. The engine owner must instruct all operators and potential renters in safe set-up and After you have checked, oiled, and fueled the operation. Do not allow anyone to operate the engine equipment and positioned it in a suitable worksite, it who has not read the Owner's Manual and been is time to start your engine. -
Page 11: Step 2. Preparing For Operation
Operation Preparing for Operation Oil level check: Make sure that any regular maintenance has been 1. Remove the oil dipstick and clean it with a rag. performed as prescribed in “Maintenance” section. 2. Reinsert the dipstick into the oil filling hole Check/Add Engine Oil without screwing it in. -
Page 12: Step 3. Add Fuel
Operation Add Fuel Wipe up spilled fuel and wait 5 minutes for • excess fuel to evaporate before starting engine. WARNING Fuel-soaked rags are flammable and should be • Fuel Fire/Explosion Hazard disposed of properly. Gasoline is highly flammable and explosive. Heat, sparks, and flames can ignite fuel vapors, which can If fuel is spilled on your skin or clothes, change •... -
Page 13: Step 3. Start/Stop Engine
Operation Inspect Fuel System/Check for Leaks Starting the Engine: Inspect the engine fuel system and check for leaks 1) Turn the fuel shutoff to the "ON"(OPEN) before each use. position. Do not start engine until all needed repairs have been completed. - Page 14 Operation 5) Start the engine. • Turn the engine switch to the “ON” (START) CAUTION position. If the engine cannot be started again after stopping, check the oil level. Shutdown of the Engine: In case of emergency, turn the engine switch to the (off) position.
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Page 15: Maintenance
Maintenance WARNING Maintenance Hazards ALWAYS turn off engine, and disconnect the spark plug wire before cleaning, adjusting, or servicing the engine. After servicing, make sure all guards and cover shields are replaced before using. Maintenance Schedule Summary Maintenance period Every 6 months Each First month or Every 3 months or... - Page 16 Maintenance No modifications. Never modify or alter the engine in Improper maintenance or failure to perform pre- any way. Modifications can create serious safety operation checks before operation will result in hazards and will also void the warranty. malfunctions that could cause serious injury to you or others.
- Page 17 Maintenance Air Filter Maintenance 3) Clean off dust on the air filter cover and inner surface with a wet rag. Be careful not to allow A dirty air filter may restrict air from entering the dust to enter the carburetor. carburetor.
- Page 18 Maintenance Spark Plug Maintenance High Altitude Operation To ensure proper operation of the engine, the spark plugs CAUTION: Operating at an altitude of greater than 3000 must be provided with proper clearance and are free of feet (914 meters) may affect your engines performance, deposits.
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Page 19: Storage
Storage Prepare Engine for Long Term Storage b. Add one teaspoon oil through spark plug hole. c. Place rag over spark plug hole and slowly pull First prepare the engine for long term storage if you the recoil a few times to lubricate the will not be using it for more than 30 days. -
Page 20: Troubleshooting
Troubleshooting COMMON REASONS ENGINE WILL NOT START Causes Solutions Low oil shutdown Fill engine with the adequate amount of oil Cold engine Choke engine to start No fuel Add gas to fuel tank. Make sure fuel shutoff valve is open Engine not turned ON Place ON/OFF switch in the ON position Spark plug wire not attached... -
Page 21: Engine Parts Explosion
Item 114654 (804311) - c180 Engine Parts Explosion – Rev A.6... - Page 22 Item 114654 (804311) - c180 Engine Parts Explosion – Rev A.6 REF# PART # DESCRIPTION Kit# 7, 8 COVER SUBASSEMBLY, CYLINDER HEAD Kit# 3, 7, 8 CYLINDER HEAD COVER GASKET Kit# 7, 8 STOP ENGINE PIECE SUBASSEMBLY Kit# 3, 7, 8...
- Page 23 Item 114654 (804311) - c180 Engine Parts Explosion – Rev A.6 Kit# 16 PULLEY, STARTER Kit# 16 NUT, FLYWHEEL (HEXAGON) M14 Kit# 5 SWITCH SUBASSEMBLY, STOP ENGINE Kit# 5 SHROUD Kit# 11 STARTER ASSY, RECOIL Kit# 11, 12 HEXAGON SOCKET FLANGE FACE BOLT-BIG SERIES-GRADE B M6X1X30...
- Page 24 Item 114654 (804311) - c180 Engine Parts Kits – Rev A.6 Kit #1 Kit #3 Kit #2 Kit #4 Kit #5 Kit #6 Kit #7 Kit #8 Kit #9 Kit #10 Kit #11 Kit #12 Kit #13 Kit #16 Kit #17...
- Page 25 Item 114654 (804311) - c180 Engine Parts Kits – Rev A.6 KIT REF # KIT PART # DESCRIPTION 805069 AIR CLEANER KIT 805070 MUFFLER KIT 805071 GASKET KIT 805072 CARBURETOR KIT 805073 ENGINE SHROUD KIT 805074 ROCKER ARM AND VALVE KIT...
- Page 26 Item 114655 (804312) - c225 Engine Parts Explosion – Rev A.6...
- Page 27 Item 114655 (804312) - c225 Engine Parts Explosion – Rev A.6 REF# PART # DESCRIPTION Kit# 7, 8 COVER SUBASSEMBLY, CYLINDER HEAD Kit# 3, 7, 8 CYLINDER HEAD COVER GASKET Kit# 7, 8 STOP ENGINE PIECE SUBASSEMBLY Kit# 3, 7, 8 GASKET, BREATH GROOVE Kit# 6 SHAFT SUBASSEMBLY，...
- Page 28 Item 114655 (804312) - c225 Engine Parts Explosion – Rev A.6 805413 FLYWHEEL SUBASSEMBLY Kit# 16 IMPELLER Kit# 16 PULLEY, STARTER Kit# 16 NUT, FLYWHEEL（HEXAGON) M14 Kit# 5 SWITCH SUBASSEMBLY, STOP ENGINE Kit# 5 SHROUD Kit# 11 STARTER ASSY, RECOIL Kit# 11, 12 HEXAGON SOCKET FLANGE FACE BOLT BIG SERIES-GRADE B M6X1X30 PROTECTOR, OIL...
- Page 29 Item 114655 (804312) - c225 Engine Parts Kits – Rev A.6 Kit #3 Kit #1 Kit #2 Kit #4 Kit #6 Kit #5 Kit #8 Kit #7 Kit #9 Kit #10 Kit #11 Kit #12 Kit #13 Kit #16 Kit #14 Kit #15 Kit #17...
- Page 30 Item 114655 (804312) - c225 Engine Parts Kits – Rev A.6 KIT REF # KIT PART # DESCRIPTION 805415 AIR CLEANER KIT 805070 MUFFLER KIT 805086 GASKET KIT 805087 CARBURETOR KIT 805073 ENGINE SHROUD KIT 805088 ROCKER ARM AND VALVE KIT 805075 VALVE COVER KIT 805089...
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Page 31: Electrical Schematic Diagram
Electrical Schematic Diagram Recoil start, with low oil switch. -
Page 32: Limited Warranty
The engine warranty is covered under the terms and conditions as outlined by the NorthStar engine warranty and is the sole responsibility of NorthStar. c180 5 years 114654, 114655 Normal engine maintenance such as spark plugs, air filters, adjustments, fuel c225 from date of purchase system cleaning and obstruction due to build up is not covered by this NorthStar warranty. - Page 33 Emission Control Warranty Statement U.S EPA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The U.S Environmental Protection Agency (EPA) and Northern Tool & Equipment Company Inc. are pleased to explain the emissions control system warranty on your 2024 and later small Non-Road Spark Ignition (NRSI) engines. Northern Tool & Equipment Company, Inc.
- Page 34 Emission Control Warranty Statement (1) Subject to certain conditions and exclusions as stated below, the warranty on emissions related parts is as follows: (2) Any warranted part that is not scheduled for replacement as required maintenance in your Owner’s Manual is warranted for the warranty period stated above.
- Page 35 Emission Control Warranty Statement EMISSION WARRANTY PARTS LIST The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if Northern Tool &Equipment Company Inc. demonstrates that the engine has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part.
- Page 36 Distributed by Northern Tool & Equipment Company, Inc. Burnsville, MN 55306 NorthernTool.com Made in China...
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