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PowerPac MCE400 User Manual And Spare Parts List

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Baumaschinen GmbH
Niederhöchstädter Str. 71-73
/
D – 61476 Kronberg / Germany
Tel.: +49 - (0)6173 68558 / Fax: +49 - (0)6173 68548
Internet: www.powerpac.de / E-Mail: info@powerpac.de
Multi-Dumper MCE400
User manual and spare parts list
ATTENTION - BEFORE TIPPING:
(Only for versions with electric lifting cylinder)
1. Pull the left black lever
2. Then push the black button (up / down) on the left
Authorized reseller:

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Summary of Contents for PowerPac MCE400

  • Page 1 Baumaschinen GmbH Niederhöchstädter Str. 71-73 D – 61476 Kronberg / Germany Tel.: +49 - (0)6173 68558 / Fax: +49 - (0)6173 68548 Internet: www.powerpac.de / E-Mail: info@powerpac.de Multi-Dumper MCE400 User manual and spare parts list ATTENTION - BEFORE TIPPING: (Only for versions with electric lifting cylinder) 1.

  • Page 2: Table Of Contents

    Characteristics _____________________________________________________________ 18 Description of the machine_______________________________________________________ 18 Technical characteristics and drawing ______________________________________________ 19 Technical data Multi-Dumper MCE400 ______________________________________________________ 19 Technical drawing / Dimensions Multi-Dumper MCE400 _______________________________________ 20 Operation ________________________________________________________________ 21 Turn on the machine ____________________________________________________________ 21 Driving _______________________________________________________________________ 21 Brake ________________________________________________________________________ 22 Parking brake (Fig.: 9) ___________________________________________________________ 22...
  • Page 3 Problems, probable causes, troubleshooting ____________________________________ 34 Spare parts list ____________________________________________________________ 35 Batteries _____________________________________________________________________ 35 Tilt mechanism ________________________________________________________________ 37 Handlebar / control box _________________________________________________________ 39 Swing axle ____________________________________________________________________ 43 Transaxle _____________________________________________________________________ 45 Circuit diagram ____________________________________________________________ 47 Page 3 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...
  • Page 4 DIN EN 292, 294, 349, 418, 60204 Angewendete nationale Normen und technische Spezifikationen Kronberg, 01.01.2021 Christian Urbschat Geschäftsführer Dokumentationsbevollmächtigter der PowerPac Baumaschinen GmbH: Christian Urbschat – Niederhöchstädter Str. 71-73 – 61476 Kronberg Page 4 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 5: Introduction

    Type of Machine: serial number or register number Technical data regarding the machine For all kind of request and question make reference to PowerPac Baumaschinen GmbH! Complete or partial reproduction (in any form or on any medium, including registration and photocopy) is absolutely prohibited without the written consent of PowerPac Baumaschinen GmbH.

  • Page 6: Safe Work Area

    Remove screwdrivers, wrenches and other tools before switching on the device or connecting • it to the power supply. A screwdriver or wrench etc. that comes into contact with a rotating part of the machine can cause injuries. Page 6 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 7: Use And Care

    • Do not let the machine run unattended. IMPORTANED: If possible, the batteries should be recharged after each use and every 2-3 weeks when not in use. Page 7 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 8: Special Precautions During Operation

    Do not let children play on or near the device. • Do not place any bulky objects in the tray that could impair the view from the driving position. • Page 8 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 9: Operating On Slopes

    • If the machine is unstable, jump out of the way. Never attempt to stabilize the machine by placing your foot on the ground. Page 9 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 10: Maintenance

    Lubricate all joints, grease nipples and moving parts of the machine at regular intervals. This • contributes to a longer life of all joints and bearings. (Pendulum axle joint, wheel axles steering wheels, rotating axle steering wheels) Page 10 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 11: Cleaning And Long-Term Storage

    The batteries must always be stored dry, protected from frost and out of the reach of potential sources of fire. • The batteries must not get into the hands of children. Page 11 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 12: Commissioning

    (Fig.: 8) “on the engine leads to a travel lock! Releasing the brake and moving the MCE400 in the event of a drive failure may only be carried out when it is unloaded! In any case, pay attention to the own weight of the MCE400 when working on a slope! Driving is not possible in this state, but there is a risk of the Multi-Dumper MCE400 rolling away by itself.

  • Page 13: Handlebar Adjustment

    Handlebar adjustment The angle of the handlebar (the handles) of the MCE400 can be variated and thus precisely adjusted to the respective body size or application. 1. Loosen the six Allen screws. Do not remove them completely! (Fig.: 3) Fig.: 3 – Allen screws, handlebar adjustment 2.

  • Page 14: Before Any Use

    If possible, the batteries should be recharged after each use and when not in use every 2-3 weeks. The MCE400 is supplied with maintenance-free lead batteries. These deliver a total voltage of 24V (series connection) and have a capacity of 80-110Ah. Furthermore, the MCE400 is delivered with a charger integrated in the control box, so that the charging process is limited to plugging the main plug into the socket (100V-240V 50/60Hz AC voltage).

  • Page 15: Hour Meter / Battery Indicator

    This is not an error sign! Only if the LED is in red there is an error and problem. If the batteries are not charged after the error LED and the charge indicator light up, the MCE400 will be switched off shortly afterwards. This avoids deep discharge of the batteries.

  • Page 16: Charger

    DANGER! The MCE400 is ready for operation even during the charging process. It is therefore important to ensure that the charger plug is no longer plugged into the socket when the MCE400 is put into operation. Fig.: 5 – LED indicator charger The charging time depends on the discharge status of the batteries.

  • Page 17: Cleaning The Machine

    • Make sure that the control levers automatically return to their neutral position! • Check all parts, screws, brackets and equipment of the machine for correct seating, functionality and condition. Page 17 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 18: Characteristics

    Characteristics Description of the machine The Multi-Dumper MCE400 is built, designed, manufactured, tested and sold by PowerPac Baumaschinen GmbH. It leaves the factory with the intention of transporting heavy loads through rough terrain without any problems. By operating the appropriate levers and switches, the speed of the machine can be continuously regulated and switched between forward and reverse travel.

  • Page 19: Technical Characteristics And Drawing

    Technical characteristics and drawing Technical data Multi-Dumper MCE400 Drive Electric / Batteries Nominal voltage Power 1000W Climb performance max. 40% (22°) Revolutions 2200 RPM Operating data Weight 130 kg Max. load 400 kg Max. weight (loaded) 530 kg Tray volume (standard)

  • Page 20: Technical Drawing / Dimensions Multi-Dumper Mce400

    Technical drawing / Dimensions Multi-Dumper MCE400 Fig.: 7 – Technical drawing Multi-Dumper MCE400 / dimensions MCE400 Page 20 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 21: Operation

    When driving, the operator has to hold both hands on the handles and guide the MCE400, while between the two bars he dictates the direction of travel of the MCE400 by pressing left or right on foot. Page 21 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 22: Brake

    This makes it impossible for the MCE400 to roll away. Manual pushing / failure of the drivetrain In order to be able to move the MCE400 if the drivetrain fails, it is possible to unlock the electromagnetic brake. For this purpose, you can find a release lever on the left side of the motor.

  • Page 23: Loading

    In any case, pay attention to the own weight of the MCE400 when working on a slope! Loading When loading, make sure that the MCE400 is standing securely and that the goods to be transported are securely anchored. Distribute the goods to be transported evenly in the tray / buildup.

  • Page 24: Tipping The Tray / The Buildup

    Standard equipment Fig.: 10 The MCE400 is equipped with a spring lock and a gas pressure spring as standard. The spring lock prevents the tray / buildup from tipping over unintentionally. The gas pressure spring supports the operator in tipping the tray / buildup when it is loaded.

  • Page 25: Machines With An Electric Lifting Cylinder (Optional Accessory)

    2. When lowering the tray / buildup, make sure that you hear a decent "click" of the spring lock. If this is not the case, safe operation is not possible because the tray / buildup is not properly locked. Fig.: 11 – Operation with electric lifting cylinder Page 25 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 26: Attachment Broom (Accessory)

    The attachment of the broom is limited to a mechanical and electrical coupling of the broom and the MCE400. The broom is switched on or off via a button which is installed in the control box of the broom.

  • Page 27: Fault-Codes

    The heatsink temperature is temperature extremely hot environment. above 85°C. Shutdown Motor Decrease heatsink  Shutdown Main Contactor temperature to below 85°C, Shutdown EM-Brake then cycle the keyswitch. Shutdown Throttle Page 27 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...
  • Page 28 • The battery resistance is too high. • The battery is disconnected. • The B+ fuse is blown. The main contactor did not • close. Page 28 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...
  • Page 29 Motor encoder failure. The controller detected a motor Shutdown EM-Brake • Bad connector crimps or encoder failure. Shutdown Throttle faulty wiring. Repair wiring  Shutdown Motor connections, then cycle the keyswitch. Page 29 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...
  • Page 30 Low and High • Analog Type parameters. parameter incorrectly Contact costumer support  configured. Page 30 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...
  • Page 31 A parameter was changed but A parameter that requires the Shutdown Motor the keyswitch was not cycled. keyswitch to be cycled has Shutdown Main Contactor changed. Shutdown EM-Brake Cycle the keyswitch.  Shutdown Throttle Page 31 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...
  • Page 32 Shutdown EM-Brake exceeded the emergency reached the specified time limit. braking time limit. Turn off the emergency  • emergency brake reverse switch. lever is caught in the on position. Page 32 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...
  • Page 33 The controller detects M1 and Shutdown Motor shorted when Shutdown EM-Brake interlock is turned on. Shutdown Main Contactor Fix the connections to M1  and M2, then cycle the keyswitch. Page 33 of 49 Instructions/Parts list Multi-Dumper MCE400 updated: 04.2021...

  • Page 34: Lifting The Machine

    Ignoring the following instructions could result in severe damage, accident, or death. Never lift the Multi-Dumper MCE400 unsecured or with unsuitable tools. Always use suitable means of transport, belts and tools. The straps must be long enough and have a tensile load of at least 2t.

  • Page 35: Spare Parts List

    Spare parts list Batteries [The views are only meant for illustration: parts and machines can deviate.] Page 35 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...
  • Page 36 ID code Note Battery box MCEK8100037 Battery MCEK8013005 Hex bolt MCEW1500017 Frame with swing axle MCE MCE156 [The views are only meant for illustration: parts and machines can deviate.] Page 36 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...

  • Page 37: Tilt Mechanism

    Tilt mechanism [The views are only meant for illustration: parts and machines can deviate.] Page 37 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...
  • Page 38 Allen screw MCEW1500838 Allen screw MCEW1500604 Washer MCEW1500825 Hexagon nut, self-locking MCEW1500152 Hexagon nut MCEW1500213 Hexagon nut MCEW1500120 [The views are only meant for illustration: parts and machines can deviate.] Page 38 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...

  • Page 39: Handlebar / Control Box

    Handlebar / control box [The views are only meant for illustration: parts and machines can deviate.] Page 39 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...
  • Page 40 Bowden cable screw nipple MCE23-041 Washer MCEW1500144 Hex bolt MCEW1500967 Allen screw MCEW1500829 Washer MCEW1500833 Hexagon nut, self-locking MCEW1500213 [The views are only meant for illustration: parts and machines can deviate.] Page 40 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...
  • Page 41 Transaxle assembly [The views are only meant for illustration: parts and machines can deviate.] Page 41 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...
  • Page 42 Protective body transaxle MCEF8100026 Washer MCEW1500180 Washer MCEW1500144 Hexagon nut, self-locking MCEW1500339 Hex bolt MCEW1500419 Hex bolt [The views are only meant for illustration: parts and machines can deviate.] Page 42 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...

  • Page 43: Swing Axle

    Swing axle [The views are only meant for illustration: parts and machines can deviate.] Page 43 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...
  • Page 44 Hose for tail wheel MCE1-1662 Locking lever (only with pendulum axle) MCE139 Dowel pin (only with pendulum axle) MCE139 [The views are only meant for illustration: parts and machines can deviate.] Page 44 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...

  • Page 45: Transaxle

    Transaxle [The views are only meant for illustration: parts and machines can deviate.] Page 45 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...
  • Page 46 MCEW1501006 EM brake MCEW2000010 Electric motor MCEK8012005E Adjusting spring MCEW1501274 Axle damper MCEK8012021 Circlip gear axis MCE596815 [The views are only meant for illustration: parts and machines can deviate.] Page 46 von 49 Manual/Spare parts list Multi-Dumper MCE400 updated: 06.2021...

  • Page 47: Circuit Diagram

    Circuit diagram [The views are only meant for illustration: parts and machines can deviate.] page 47 von 49 Manual/Spare parts list Multi-Dumper MCE400 modified: 06.2021...
  • Page 48 [The views are only meant for illustration: parts and machines can deviate.] page 48 von 49 Manual/Spare parts list Multi-Dumper MCE400 modified: 06.2021...
  • Page 49 [The views are only meant for illustration: parts and machines can deviate.] page 49 von 49 Manual/Spare parts list Multi-Dumper MCE400 modified: 06.2021...

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