Safety Information regarding this manual Explanation of symbols Labeling Scope of supply and accessories Safety instructions Technical data Technical specifications and data Device components Application Intended use Principles for handling the engine mount Assembly Completing an operation and storing the engine mount Maintenance Regular checking and maintenance Troubleshooting...
1.1 Information regarding this manual State-of-the-art and the binding provisions of the accident prevention regula- This engine mount is state-of-the-art technology. To ensure the tions applicable at the place of use, the general (accepted) rules functionality of the equipment, it must be operated in a proper for safety compliance and professional working must be ob- and safe manner.
1.3 Labeling Label on the engine mount 1.3.1 1.3.2 Aufnahme 83 30 2 212 832 11 TKR Spezialwerkzeuge GmbH Serien-Nr.: 0001, KW: 30/17 Am Waldesrand 9–11 Max. Tragfähigkeit: 180 kg D-58285 Gevelsberg Eigengewicht: 9.2 kg Nur verwenden mit 83 30 0 495 187 in Verbindung mit 83 30 0 495 196 / 198 A Manufacturer’s identification...
1.5 Safety instructions The engine mount is only approved for the purpose The safety instructions must be read and under- intended by the manufacturer. stood before carrying out the repair. Not reading the instructions may result in serious bodily injury. Ensure that only trained and instructed personnel use the equipment! Alterations to the engine mount are not permitted.
2.1 Technical specifications and data Engine mount Model number 83 30 2 212 832 Weight 9.2 kg Max. load capacity 180 kg Ambient temperature -4 °F to 140 °F Engine Coefficient for static testing 2.1.1 2.1.2 Engine mount Length: 417 mm...
2.2 Device components 2.2.1 3.1 Intended use The engine mount is used exclusively for mounting an engine. Before using the engine mount in specific (high humidity, salty, acidic or alkaline) atmospheres, the manufacturer should be con- The load-bearing capacity indicated on the device is the maximum sulted.
3.2 Principles for handling the engine mount Risk of injury Warranty The engine mount must be positioned so that The manufacturer accepts no liability for damage there is no danger of crushing. caused by incorrectly performing repairs. Load-carrying capacity Incorrect use of the engine mount which causes dam- Make certain that the load on the engine mount age to the equipment invalidates the warranty.
3.3 Assembly 3.3.1 3.3.2 3.3.3 3.3.1 Lift the engine with engine mount crane WW-DHZ-1000. 3.3.2 / 3.3.3 Attach engine mount (A) using 5 bolts from the previously remo- ved gearbox to the engine with 45 Nm.
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3.3.4 3.3.5 3.3.7 3.3.6 3.3.4 – 3.3.6 Move engine up to mounting carriage (83 30 0 495 187 / 00 2 300) and attach to the engine mount flange with 4 hex bolts ISO 4017 M14 x 30 8.8 with 100 Nm. 3.3.7 The engine mount crane can be removed.
3.4 Completing an operation and storing the engine mount Before and after each operation, check the engine mount 3.4.1 for any damage. The engine mount must be cleaned before storing it. Always store the tool clean and safe. Avoid contamination. 4.1 Regular checking and maintenance The inspection must only be performed by qualified Damaged or corroded engine mounts must not be...
5.1 Disposal Devices and machinery and components of devices and machinery must be disposed of in compliance with the laws, regulations and other stipulations of the country in which they are located. We recommend using specialist licensed companies for disposal. The modules and units have been developed to be environmentally compatible and suitable for recycling.
Contact: Thorsten Weyland, Technical Manager Technical documentation Tool type: Engine mount Type designation: 83 30 2 212 832 Developed and constructed in accordance with the standards and guidelines listed by TKR Spezialwerkzeuge GmbH Am Waldesrand 9–11 58285 Gevelsberg (Germany) Applied...
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Thorsten Weyland, Technical Manager Technical documentation Tool type: Engine mount Type designation: 83 30 2 212 832 The product is developed and constructed in accordance with the UK legislation and designated standards by TKR Spezialwerkzeuge GmbH Am Waldesrand 9–11 58285 Gevelsberg (Germany)
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Am Waldesrand 9-11 D-58285 Gevelsberg (Germany) Other languages, accessories Phone +49 2332 66607-0 +49 2332 66607-941 and spare parts: www.tkr-service.com E-Mail info@tkrgroup.com Internet www.tkrgroup.com...
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