Gems RLI-80 Manual

Non-contact radar level sensor

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RLI-80
Non-Contact Radar Level Sensor
Data Sheet No. 262490 Rev. C
2024-02-20

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Summary of Contents for Gems RLI-80

  • Page 1 RLI-80 Non-Contact Radar Level Sensor Data Sheet No. 262490 Rev. C 2024-02-20...
  • Page 2: Table Of Contents

    RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C Contents About This Document MODBUS® Parameters Function 6. Maintenance Online Documentation Basic Maintenance Symbols Used Basic Troubleshooting 2. Safety Returns Authorized Personnel Connectivity Appropriate Use Bluetooth® Access Code Incorrect Use System Requirements 3.
  • Page 3: About This Document

    PVDF material and designed to withstand IP68 conditions, the RLI-80 withstands the harshest conditions. The 1.5” NPT or G1.5 mounting provides adaptability to be used in tanks as large as 49.2 ft (15 m). The RLI-80 is unaffected by changes in physical properties of the application such as pressure, temperature, or vapors.
  • Page 4: Specifications

    RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C 3.1 Specifications MEDIA Liquids DIELECTRIC CONSTANT Er > 2 MEASURING RANGE 49.21’ (15 m) FREQUENCY 80 GHz OPERATING PRESSURE Full VAC to ~43 PSI (3 bar) OPERATING TEMPERATURE -40° F to +176° F (-40° C to +80° C) ACCURACY ±...
  • Page 5: Sensor Configuration

    To find the liquid level, the sensor subtracts the height of the air (non-liquid space) from the total depth of the tank. This subtraction yields the precise liquid level 3.5 Sensor Configuration RLI-80 comes standard with integrated Bluetooth® connectivity that allows for the application parameters (Sensor Height, Fill Height) to be adjusted via standard smartphone/tablets. 4. Mounting 4.1 General Instructions...
  • Page 6: Sensor Location

    RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C 4.5 Sensor Location Mount the radar sensor in a location where no other equipment or fixtures will encounter the radar beam. Obstructions within the tank or directly outside on plastic tanks (ladders, pipes) can cause false signal returns and disrupt the correct signal from the media.
  • Page 7: Operating Restrictions

    RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C 4.7 Operating Restrictions For operation outside of closed metal vessels under the usage restriction complying with 15.256, this device must be installed and maintained to ensure a vertically downward orientation of the transmit antenna’s main beam.
  • Page 8: Modbus® Wiring Diagram

    5.6 MODBUS® Parameters This RLI-80 uses a RS-485 physical interface to support the MODBUS RTU interface. These are the TX/RX+ and the TX/RX - connections as shown in the wiring harness diagram. The serial interface uses 8 data bits with 1 stop bit.
  • Page 9 RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C Table 3 details the data available by the reading the Input registers. TABLE 3: RLI-80 INPUT REGISTERS (04) ADDRESS REGISTER DATE TYPE COMMENTS Update Counter Uint16 Updated for each radar measurement.
  • Page 10: Maintenance

    RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C Bottom of Tank Range Setpoint Used for % Tank Bottom Range (Meters) Float (IEEE-754 Format) Calculations & 4-20 Output (User-Defined) 0 = Normal, Bottom: 0% Top: 100% Tank Inversion Mode...
  • Page 11: Returns

    Standard terms & conditions of sale apply. Refer to the document located online at https://www.gemssensors. com/docs/default-source/resource-files/terms-conditions/gems-customer-terms. All Return Authorization activity must go through the Gems quality services team. To initiate a Return Authorization please go to https://ecatalog. gemssensors.com/support/ra 7. Connectivity 7.1 Bluetooth® Access Code...
  • Page 12 RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C 7.3.2 Sign-Up Screen & Home Screen The sign-up screen is only displayed once after installation. The user must enter their name, a valid email address and password in order to register to use the app. After logging into the app, the user is redirected to the home screen.
  • Page 13 RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C 7.3.4 Menu Toolbar Tap HOME to view the Home screen. Tap VIEW SENSORS to view the connected sensors. Tap ADD NEW SENSORS to add a new device. Tap TROUBLESHOOTING to view the Troubleshooting/FAQ screen.
  • Page 14: Tank Adjustment

    RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C 7.4 Tank Adjustment Enter the following parameters into the application to set your configuration. SENSOR HEIGHT: Distance between the process connection and the minimum level (empty height, 0%). FULL HEIGHT: Distance between minimum level (empty height, 0%) and maximum level (fill height, 100%).
  • Page 15: Dimensions

    Allows customization of the tank name the RLI-80 device is installed on. For example: the default name is “TANK1”, so resulting name is “RLI-nnn TANK1” where “nnn” is the last 3 digits of the RLI-80 serial number. Selection: Text Entry up to 8 Characters Default: TANK1 (Resulting Name: RLI-nnn TANK1) 7.5.13 4-20 mA Adjustments...
  • Page 16: Certificates & Approvals

    RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C 9. Certificates & Approvals 9.1 Radio Licenses 1) FCC Interference Statement (Part 15.105 (b)) This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
  • Page 17: Hazardous Location Approvals

    RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C • L’installation de l’appareil LPR/TLPR doit être effectuée par des installateurs formés, en stricte conformité avec les instructions du fabricant. • L’utilisation de cet appareil se fait sur une base “sans interférence, sans protection”. Cela signifie que l’utilisateur doit accepter les opérations de radar de haute puissance dans la même bande de fréquence qui peuvent...
  • Page 18 RLI-80 NON-CONTACT RADAR LEVEL SENSOR | DATA SHEET NO. 262490 REV. C GEMS SENSORS & CONTROLS 1 Cowles Road, Plainville, CT 06062 2024-02-20 Telephone: +1-860-747-3000 Email: info@gemssensors.com © 2024 Gems Sensors & Controls www.gemssensors.com...

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