Beton Trowel BTCDR700Y Operating And Instruction Manual

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OPERATING AND SAFETY

Nijverheidsstraat 10

1840 Londerzeel/Belgium

Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351

Fax: +32 (0)52 315 359

E-mail: info@betontrowel.com

BE 0821.249.312

www.betontrowel.com

Beton Trowel nv

INSTRUCTION MANUAL

ROLLER

BTCDR700Y

BNP FORTIS:

BE81 0015 9813 5624

ING:

GEBABEBB

BBRUBEBB

Pag. 1/

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Page 1 Beton Trowel nv OPERATING AND SAFETY INSTRUCTION MANUAL ROLLER BTCDR700Y Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 315 359 E-mail: info@betontrowel.com BE 0821.249.312...
Page 2: Table Of Contents
Beton Trowel nv TABLE OF CONTENTS FOREWORD ....................3 SAFETY INFORMATION ..............3 TECHNICAL DATA ................9 OPERATION .................... 10 MAINTENANCE ..................17 SPARE PARTS – ROLLER DRUM ..........24 SPARE PARTS – LOWER FRAME ..........26 SPARE PARTS – POWER TRANSMISSION ......29 SPARE PARTS –...
Page 3: Foreword
Beton Trowel nv FOREWORD This manual provides information and procedures to safely operate and maintain this model. For your own safety and protection form injury carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. This machine is built with user safety in mind.
Page 4 Beton Trowel nv CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION: Used without the safety alert symbol, CAUTION indicates a potentially hazardous situation which, if not avoided, may result in property damage.
Page 5 Beton Trowel nv 2.1.7 ALWAYS operate the machine with both feet on the ground! DO NOT stand, sit, or ride on machine while in operation. 2.1.8 ALWAYS remain aware of moving parts and keep hands, feet, and loose clothing away from moving parts of equipment.
Page 6 Beton Trowel nv 2.3. Service Safety Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safety and properly over a long period of time, periodic maintenance and occasional repairs are necessary. 2.3.1. DO NOT modify the equipment without express written approval of the manufacture.
Page 7 Beton Trowel nv 2.4. Safety and Informational Labels Label Meaning DANGER! Engines emit carbon monoxide; operate only in well ventilated area. Read the Operator’s Manual. No sparks, flames or burning objects near machine. Shut off engine before refueling. WARNING! Hot surface!
Page 8 Beton Trowel nv Vibration Control ON/OFF CAUTION! Lifting point. Hydraulic oil drain. Forward/Backward Disengage parking break/Engage parking break Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 315 359 E-mail: info@betontrowel.com...
Page 9: Technical Data
Beton Trowel nv TECHNICAL DATA Engine Item No. CDR-700-H CDR-700-Y Engine Engine Type Petrol Diesel Engine Brand Honda Yanmar Engine Model GX390 L100 Rate Power 13.0 10.0 Operating Speed 3600 3600 Battery 12VDC 12VDC Roller Model CDR-700 Overall Dimensions – Handle mm...
Page 10: Operation
Beton Trowel nv Sound and Vibration Measurements The required sound specification, Paragraph 1.7.4.f of 89/392/EEC Machinery Directive, is: the sound pressure level at operator’s locations (L ) = 95 dB(A) the guaranteed sound power level (L ) = 108 dB(A).
Page 11 Beton Trowel nv Starting the Machine Gasoline Engine 4.3.1 Align fuel cock lever with FLOW position (Fig.3) 4.3.2 When cold or somehow starting is difficult, turn choke lever to START position. This is not necessary when engine is warm. (Fig.4) 4.3.3 Turn governor lever slightly to high speed side.
Page 12 Beton Trowel nv Diesel Engine 4.3.7 Turn the throttle lever to START position (open by about 30 degrees) (Fig.8) 4.3.8 Operate Starter In cast of self starter Insert the key into starter switch Turn the key to I (Run) mark.
Page 13 Beton Trowel nv In case of recoil starter By pulling the starter knob slowly, you will reach such point where resistance becomes strong (compression point). By pulling it further, you will find a point where resistance is reduced. Return the knob but slowly return it original position.
Page 14 Beton Trowel nv Direction and Speed Control Travel direction and speed are controlled by the movable lever inside the handle. From the neutral position, the handle is pushed away from the operator to travel forward, and towards the operator to travel in reverse.
Page 15 Beton Trowel nv Parking Brake 4.10 The parking brake is used to ensure that the machine will note roll when not in use. It engages the weld stops on the drum, therefore a small amount of movement is possible before the brake will catch and stop the machine.
Page 16 Beton Trowel nv Operation on Slopes 4.12 When operating on slopes or hills special care must be taken to reduce the risk of personal injury or damage to the equipment. Always operate the machine up and down hills rather than from side to side. For safe operation and for protection of the engine, continuous duty use should be restricted to slopes of 22°...
Page 17: Maintenance
Beton Trowel nv 5. MAINTENANCE Daily After Every Every Every before first 1200 startin 25 hrs. hrs. hrs. hrs. ● Check engine oil level ● Check air cleaner maintenance indicator ● Check the water trap ● Check hydraulic oil level ●...
Page 18 Beton Trowel nv Scraper Bars Check the four scraper bars (a) for wear. Scraper bars are made of synthetic materials which can wear very quickly when used with abrasive materials. Replace scraper bars as needed. Cleaning the scraper bars The scraper bars should be cleaned daily after use or as often as needed to remove built-up dirt, mud, and tar.
Page 19 Beton Trowel nv Hydraulic Oil Level A hydraulic oil level sight glass is located on the hydraulic tank and is visible through the slots on the top over. Check the oil level with the machine standing on a level surface. The oil level should be at the halfway mark on the sight glass.
Page 20 Beton Trowel nv 5.4.11 Check the level in the sight glass, and top up if necessary. Note: In the interests of environmental protection, place plastic sheeting and a container under the machine to collect the liquid which drains off. Dispose of the liquid properly.
Page 21 Beton Trowel nv Storing the Machine If machine is to be stored for more than 30days: Drain the fuel tank and the water tank Open the water valve and drain water from the sprinkling system Change the oil Clean the entire roller and engine compartment...
Page 22 Beton Trowel nv Transporting Before transporting the machine, place blocks in front of and behind each drum. Use the front and rear tie-down (b) to secure the machine to the trailer. Lift handle (a) into upright position. CAUTION: Never use any other part of the roller to tie the machine down, as severe damage may occur.
Page 23 Beton Trowel nv Troubleshooting 5.10 Problem Reason ● Fuel tank empty Engine does not start ● Wrong type of fuel ● Old fuel. Drain tank, change fuel filter and fill with fresh fuel. ● Fuel system not primed ● Fuel filter restricted or plugged.
Page 24: Spare Parts - Roller Drum
Beton Trowel nv 6. SPARE PARTS – ROLLER DRUM Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 315 359 E-mail: info@betontrowel.com BE 0821.249.312...
Page 25 Beton Trowel nv ROLLER DRUM Item Description Part No. BOLT M14x50 15140500 SW M14 12140000 WASHER M14 11140000 SHIMMING WASHER 2402-00038-2 BRACKER 2402-00006-1 HUB (RIGHT) 2402-00010-1 STOP RING Φ55 2402-00063-4 CIRCLIP Φ100 18100002 ROLLER BEARING NUP211EM1 21NUP211M BOLT M12x35 15120350...
Page 26: Spare Parts - Lower Frame
Beton Trowel nv 7. SPARE PARTS – LOWER FRAME Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 315 359 E-mail: info@betontrowel.com BE 0821.249.312...
Page 27 Beton Trowel nv UPPER FRAME Item Description Part No. BOLT M8x25 15080250 SW M8 12080000 WASHER M8x30x3 11083003 VIBRATION PULLEY 2402-00016-1 SOCKET HEAD BOLT M6×30 16063003 SW M6 12060000 2402-00014-1 VIBRATION CASE COVER (L) VIBRATION CASE 2402-00011-1 VIBRATION SHAFT 2402-00012-1...
Page 28 Beton Trowel nv BOLT M10x35 15100350 LOCK NUT M8 13080001 WATER PIPE PLUG 2402-00107-4 OUTER SCRAPER 2402-00064-2 BOLT M12x25 15120250 SW M12 12120000 SHOCK ABSROBER 2402-00007-4 Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 315 359 E-mail: info@betontrowel.com...
Page 29: Spare Parts - Power Transmission
Beton Trowel nv 8. SPARE PARTS – POWER TRANSMISSION Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 315 359 E-mail: info@betontrowel.com BE 0821.249.312...
Page 30 Beton Trowel nv POWER TRANSMISSION Item Description Part No. HYDRAULIC PUMP 2402-24000-1 LOCK NUT M10 13100001 WASHER M10 11100000 HYDRAULIC PUMP SUPPORT 2402-00051-2 HYDRAULIC PUMP BUSH 2402-00053-1 BOLT M10X35 15100354 HYDRAULIC PUMP PULLEY 2402-00052-1 HYDRAULIC PUMP COVER 2402-00054-1 FLANGE BOLT...
Page 31 Beton Trowel nv VIBRATION BELT PLATE 2402-00078-2 BELT 27AV13X864Li BOLT M10X50 15100500 WASHER M10x30x3 11103003 NUT M10 13100000 BELT 27AV13X1120Li BOLT 7/16-20x1-1/2 15100400Y SW M12 12120000 CLUTCH ASSEMBLY 2402-01000-1 SOCKET HEAD BOLT M8X20 16082004 VIBRATION PULLEY LOCK WASHER 2402-00071-1 VIBRATION PULLEY...
Page 32: Spare Parts - Upper Frame
Beton Trowel nv 9. SPARE PARTS – UPPER FRAME Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 315 359 E-mail: info@betontrowel.com BE 0821.249.312...
Page 33 Beton Trowel nv UPPER FRAME Item Description Part No. VALVE 2402-00033-4 HYDRAULIC OIL TANK PROTECTION NET 2402-11000-3 HYDRAULIC OIL TANK ASSY 2402-13000-3 HYDRAULIC OIL TANK PROTECTION 2402-16000-3 WASHER M8 11080000 SW M8 12080000 BOLT M8x30 15080300 FLANGE BOLT M6x16 15060162...
Page 34 Beton Trowel nv WATER TANK SUPPORT 2402-15000-3 FITTING 1904-00035-4 WATER TANK ASSY 2402-10000-3 WATER TANK CAP 2204-30005-4 ENGINE COVER 2402-08000-3 HOOK ASSEMBLY 2402-09000-3 HYDRAULIC OIL TANK SUPPORT 2402-14000-3 HYDRAULIC OIL TANK CAP 2402-00034-4 Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624...
Page 35: Spare Parts - Handle
Beton Trowel nv 10. SPARE PARTS – HANDLE Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 315 359 E-mail: info@betontrowel.com BE 0821.249.312 www.betontrowel.com...
Page 36 Beton Trowel nv HANDLE Item Description Part No. DISC 2402-00019-1 2402-00020-1 SOCKET HEAD BOLT M8x65 (H) 16086503 SPRING 2402-00021-4 SW M8 12080000 HANDLE COVER 2402-00022-4 CIRCLIP Φ20 18200001 LOCK NUT M6 13060001 CABLE PLATE 2402-00026-1 VIBRATION HANDLE ARM 2402-06000-3 SOCKET HEAD BOLT M6x16...
Page 37 Beton Trowel nv REVERSIBLE HANDLE SPRING 2402-00061-4 REVERSIBLE HANDLE BUSH 2402-00024-1 REVERSIBLE ARM 2402-21000-3 NUT M20x1.5 13201504 THRUST BEARING 51104 2151104 2402-00109-4 SWITCH AL BUSH 2402-00101-1 REVERSIBLE CABLE 2402-00017-4 LOCK NUT M8 13080001 WASHER M8 11080000 REVERSIBLE HANDLE 2402-05000-3 SOCKET HEAD BOLT M8x80...
Page 38: Spare Parts - Hydraulic System
Beton Trowel nv 11. SPARE PARTS – HYDRAULIC SYSTEM Nijverheidsstraat 10 BNP FORTIS: BE81 0015 9813 5624 GEBABEBB 1840 Londerzeel/Belgium ING: BBRUBEBB Tel: +32 (0)52 315 350 - Tel: +32 (0)52 315 351 Fax: +32 (0)52 315 359 E-mail: info@betontrowel.com BE 0821.249.312...
Page 39 Beton Trowel nv HYDRAULIC SYSTEM Item Description Part No. JOINT (OUT) 2402-00058-4 OIL TANK JOINT (OUT) 2402-00089-4 OIL HOSE - MOTOR B 2402-00083-4 OIL HOSE - PUMP RETURN 2402-00090-4 ELBOW - PUMP 2402-00096-4 ELBOW 1 - PORTING BLOCK 2402-00087-4 2402-00088-4...
Page 40: Declaration Of Conformity
Declaration of Conformity / Certificat de conformite / Gelijkvormighheidscertificaat / Declaracion de Conformidad / Declaracao de Concormidade / Dichiarazione Di Conformita We Beton Trowel NV Declare under our sole responsibility that the product to which this declaration relates is in conformity with the following standard(s) or other normative documents.