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Table of Contents
Summary of Contents for TECAi AR100
- Page 1 AR100 Air compressor user manual Original manual translation...
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Page 2: Technical Service
We have all kinds of spare parts for your equipment, as well as related accessories. 941445056 941445056 This instruction manual is protected by copyright. We reserve all rights, especially the rights to produce, translate and prepare it using electronic systems. AR100 Air compressor pg 2... - Page 3 5-31 safety warnings 6-31 accessories and related equipment 7-31 know your machine 8-31 control panel 13-31 operating instructions 16-31 transport 17-31 maintenance and care 18-31 waste management 26-31 troubleshooting guide 27-31 technical specifications 29-31 AR100 Air compressor pg 3...
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Page 4: Delivery Conditions
Always check these accessories are present, claims after delivery will not be accepted. DELIVERY CONDITIONS Each compressor is put under test for a trial period at the factory and is delivered ready to be installed and operated. AR100 Air compressor pg 4... -
Page 5: Symbols Used
This symbol warns you of a situation that may cause damage to property, without causing injury, if the instructions given are not followed properly. IMPORTANT! This symbol alerts you to information about the best way to use the equipment avoiding any possible improper operation. AR100 Air compressor pg 5... -
Page 6: Safety Warnings
The AR100 equipment should not be used for anything other than the uses covered in this instruction manual. Make sure all the electrical connections and connections for liquids are correct before starting the equipment. Make sure your AR100 is placed on a stable, flat surface. Apply the front wheel brakes to keep the machine stable. -
Page 7: Accessories Included
Accessories included: Compressed air hose A 15 meter hose, with standard connectors, specially for supplying compressed air. The connections match those used by the equipment provided by TEINNOVA is used. Code AC3303110 AR100 Air compressor pg 7... -
Page 8: Know Your Machine
(A) - power (HP and kW), revolutions per minute (rpm). 7) Other possible type approvals GENERAL DESCRIPTION The AR100 compressor is a single-stage asymmetric It is air-cooled, with coolers perfectly suited to rotary-screw compressor with lubrication, that is... - Page 9 The screw The air on the opposite side is compressed by the profiles of the main rotor and the secondary rotor reduction of the cavity size as the rotation proceeds. Intake Outlet injection AR100 Air compressor pg 9...
- Page 10 The compressor works at full load (100%) while there Excessive temperature in the compressed air flow is is demand for air. detected by thermocouple TR, and the machine is When this decreases, the compressor adapts itself to stopped for safety. AR100 Air compressor pg 10...
- Page 11 FS: Separator filter VF: Frequency controller IP: Main injection VPM: Minimum pressure valve M: Motor VR: Retention valve OC1, OC2: Calibrated nozzles VS: Safety valve R1; R2, R3: Regulation channels VT: Thermostatic valve RAC: Oil cooler AR100 Air compressor pg 11...
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Page 12: Electrical Considerations
Below is a table showing the recommended fuse types and cable cross sections. The type of electrical supply avail- able is taken into account. 380-480V 50 or 60Hz MODEL Fuses gL/gG Minimum cable cross-section AR100 32 A 6 mm AR100 Air compressor pg 12... -
Page 13: Control Panel
(factory setting). The direction of rotation of the motor appears on the bottom left of the display, with a small arrow on the side that points clockwise or counter-clockwise. AR100 Air compressor pg 13... -
Page 14: Operating Keys
• Green LED: the frequency converter power supply is connected. • Yellow LED: indicates a warning. • Red LED: flashing: indicates an alarm. Navigation keys: [Back]: to return to the previous step or navigation structure level. AR100 Air compressor pg 14... -
Page 15: Quick Menu
6. To exit, press [Back] twice to go to Status, or press [Menu] once to go to the Main Menu. 7. Press [OK] to accept the value. 8. To exit, press [Back] twice to access the Quick Menu, or press [Menu] once to go to Status. AR100 Air compressor pg 15... -
Page 16: During Operation
Decree 2060/2008, of December 12, which approves the Regulations for pressure equipment and their complementary technical instructions. Under no circumstances should the safety valve be manipulated. Changes may only be made by authorised personnel. DURING OPERATION Check the Indicators and safeties of the Control Panel. AR100 Air compressor pg 16... -
Page 17: Transportation And Storage
These are the minimum precautions to take, under normal environmental conditions. However, periodic inspections are wise and, if there are signs of rust anywhere, take immediate action. When starting-up after prolonged storage, consult a TEINNOVA Support Service. AR100 Air compressor pg 17... -
Page 18: Maintenance And Care
At all times, follow the instructions and use the items indicated by the company in the corresponding Instruction Manuals and SAFETY INSTRUCTIONS leaflet. TECAI INNOVA S.L. will not be responsible for any faults caused by improper or incorrect use of the machine or its accessories. -
Page 19: Changing The Compressor Oil
Filling with oil Filling with oil should be done through the cap located in the tank lid (Mark 1) BEFORE REMOVING THE THREADED OIL FILLER PLUG, MAKE SURE THAT THERE IS NO PRESSURE INSIDE THE TANK. AR100 Air compressor pg 19... - Page 20 3 hours, after this time, release the lower tank cap and let out the water which will have fallen to the bottom of the tank. The interval between purges depends a lot on the working conditions (ambient temperature, relative humidity, work load, etc.). As a guide, this interval can be estimated at 1,000 hours. AR100 Air compressor pg 20...
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Page 21: Air-Oil Separator Filter
3 ppm (parts per million) equivalent to about 3 mg (oil)/m The oil separated by the separator filter is recovered through the FINES OUTLET and injected back into the compressor. Oil filter Separator filter Fines outlet AR100 Air compressor pg 21... - Page 22 TEINNOVA SERVICE CENTRE. MOTOR The AR100 model motor/compressor units are powered by an electric motor whose most important characteristics are given in the Technical Characteristics Tables. Always follow the instructions in the SAFETY INSTRUCTIONS section regarding electrical safety, as well as those related to cleaning and greasing of the bearings.
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Page 23: Installation
• Due to the natural stickiness of the belts and with the right tension, waxes and greases must not be used in an attempt to improve performance. The belts must not come into contact with chemical products or oil. Replacement • Periodically check the good condition of the pulley channels. AR100 Air compressor pg 23... - Page 24 (preventive maintenance) based on a statistical, empirical database about the deterioration of the equipment in use. TEINNOVA has a complete plan for monitoring rotary compressors through which it is possible to carry out predictive maintenance of the rotor. AR100 Air compressor pg 24...
- Page 25 Check panel indicators • Exterior cleaning • Retighten screws and connectors • Check regulation system • Check for air or oil leaks and correct them • Retighten of electrical connections, includ- • ing motor terminals AR100 Air compressor pg 25...
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Page 26: Waste Management
We recommend that electrical tools and accessories are subjected to an environmentally friendly recovery process. Please dispose of the materials in the appropriate container or go to your local collection point. Directive 2012/19/EU of 4 July 2012 on waste electrical and electronic equipment (WEEE). AR100 Air compressor pg 26... -
Page 27: Troubleshooting Guide
Clogged intake filter. Clean the filter or replace it The compressor intake doesn't Check and clean the intake section. open. Clogged separator filter See separator filter maintenance. Air leaks in the compressor circuit. Check and fix leaks. AR100 Air compressor pg 27... - Page 28 Replace the pressure sensor ele- ment. Incorrect temperature reading. Failure of the temperature transducer. Replace the temperature sensor element. Failure of the LCP microprocessor. Fault on the motherboard and/or Replace the whole electronic part. components. AR100 Air compressor pg 28...
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Page 29: Technical Specifications
MODEL AR100 Power supply 380v 50/60 HZ 220v 50/60 HZ Phases Working pressure in bar (manom). Air flow (l/min). 1300 Minimum working pressure in bar (manom). Output connection (GH: Gas Female). ” Amount of oil in compressor circuit (l). -
Page 30: Guarantee Conditions
1). TECAI INNOVA S.L. C/ Las Balsas 16-B, Pol. Ind. Cantabria. 26009 LOGROÑO (La Rioja), España. -
Page 31: Manufacturer Information
+34 941 25 24 71 Web: www.teinnova.net TECAI INNOVA, SL, under its sole responsibility, certifies that the machine model described above complies with all the essential requirements of the following directives: Machinery directive 2006/42/CE Directive 2014/30/EU on electromagnetic compatibility and its amendments.
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