Summary of Contents for jcb JCB-WP80T
- Page 1 WATER PUMP INSTRUCTION & USER MANUAL JCB-WP80T Original Instructions IM-WP80T-EN...
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Page 2: Table Of Contents
Engine Will not Start & Engine Lacks Power No Pump Output & Low Pump Output Recycling and Disposal & Environmental Protection Specification & Torque Settings and Tolerances Warranty, Manual Updates, Returns, Reviews & Spare Parts Contact Us Declaration of Conformity JCB-WP80T Instruction & User Manual... -
Page 3: Introduction
The safety precautions and warnings are to ensure your safety and protect you from harm or damage to the product. The information contained in this manual was accurate at the time of production, however Genpower Ltd & JCB may make modifications to the product without notification. JCB-WP80T... -
Page 4: General Warnings & Disposal
As the fuel is flammable this is a possible ignition source of fire. Smoking and Drugs Warning: NEVER smoke whilst operating the machine due to close proximity of flammable liquids. Also NEVER operate the machine under the influences of drugs including smoking and alcohol. JCB-WP80T Instruction & User Manual... -
Page 5: Safety Information
ALL MAINTENANCE other than that listed in this manual, should be carried out by professionally trained and • certified personnel. When using this machine for the first time and before actual work, you MUST learn how to handle the machine • from an experienced or skilled person. JCB-WP80T Instruction & User Manual... -
Page 6: Personal Safety
The operator or user must take all necessary precautions to ensure their own safety and that of others, especially on slopes or rough, slippery and unstable ground. JCB-WP80T Instruction & User Manual... -
Page 7: Inspect Your Machine
Keep the machine in good operating condition. Operating the machine in poor or questionable condition could • result in serious injury. Be sure all safety devices are in working order and warning labels are in place. These items are installed for your • safety. JCB-WP80T Instruction & User Manual... -
Page 8: Work Area & During Use
NEVER use inside a confined space such as but not limited to a house, garage, large vehicle, boat or tent. • Never operate the machines near other machines which use flammable liquids as a fuel source. • Only use the machine outside far away from open windows, doors and vents. • JCB-WP80T Instruction & User Manual... -
Page 9: Fuel Safety
When fuel is spilled on yourself or your clothes, wash your skin and change clothes immediately. • ALWAYS clean up spills promptly using absorbent granules and a lidded bin. • JCB-WP80T Instruction & User Manual... -
Page 10: Fuelling/De-Fuelling & Storage
(such as a water heater, furnace, or clothes dryer). Allow the engine to cool before storing in any enclosure. Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without the • fuel cap securely in place. JCB-WP80T Instruction & User Manual... -
Page 11: Pre-Operation Checks
WARNING! Operating the engine without an air filter, or with Carburettor a damaged air filter, will allow dirt to enter the engine, body causing rapid engine wear. This type of damage is not covered by the Distributor’s Limited Warranty. JCB-WP80T Instruction & User Manual... -
Page 12: Check Fuel Level & Recommended Fuel
Petrol/Gasoline is highly flammable, volatile and corrosive. You can be burned or seriously injured when handling fuel. NEVER fill above the Maximum Fuel Level. Maximum Fuel Level Recommended Fuel Type Standard grade E10 and E5 available at fuel stations is suitable for this machine. JCB-WP80T Instruction & User Manual... -
Page 13: Assembly
> Ensure the Coupler Assembly and Hose Clamp are tight. > Install the Strainer on the opposite end of the Suction Hose. Sealing Washer Inlet Hose Coupler Coupler Ring Suction Hose Hose Clamp Hose Coupler (Assembled) Hose Clamp Strainer Hose Clamp Suction Hose JCB-WP80T Instruction & User Manual... -
Page 14: Discharge Hose
> The Discharge Hose can now be placed over the Hose Coupler (ensure the Hose Clamp is already over the Discharge Hose when connecting it to the Coupler Assembly) > Ensure the Coupler Assembly and Hose Clamp are tight. Coupler Assembly Hose Clamp Discharge Hose JCB-WP80T Instruction & User Manual... -
Page 15: Operation
> Reinstall the Priming Filler Cap, and ensure it’s tight. > Do this every time before operating the machine. If you remove the cap and water is present, top up where necessary. Priming Filler Cap JCB-WP80T Instruction & User Manual... -
Page 16: Pump Placement
Minimizing suction head (placing the pump near the water level) is also very important for reducing self-priming time. Self-priming time is the time that takes the pump to bring water the distance of the suction head during initial operation. Discharge Head Total Head Suction Head JCB-WP80T Instruction & User Manual... - Page 17 To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever in the OPEN position. > Move the throttle lever away from the SLOW position about 1/3 of the way toward the FAST position. Fuel Valve Lever Choke Lever Throttle Lever JCB-WP80T Instruction & User Manual...
- Page 18 Pump output is controlled by adjusting engine speed. Moving the throttle lever in the FAST direction will increase pump output, and moving the throttle lever in the SLOW direction will decrease pump output. Ignition Switch Recoil Starter Grip Throttle Lever Choke Lever Slow Fast Open JCB-WP80T Instruction & User Manual...
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Page 19: Stopping
After use, remove the pump drain plug , and drain the pump chamber. Remove the filler cap, and flush the pump chamber with clean, fresh water. Allow the water to drain from the pump chamber, then reinstall the filler cap and drain plug. Throttle Lever Slow Ignition Switch Fuel Lever Pump Housing Drain Plug JCB-WP80T Instruction & User Manual... -
Page 20: Maintenance
> Carbon monoxide poisoning from engine exhaust. > Be sure there is adequate ventilation whenever you operate the engine. －Burns from hot parts. > Let the engine and exhaust system cool before touching. －Injury from moving parts. JCB-WP80T Instruction & User Manual... -
Page 21: Maintenance Schedule
Maintenance Maintenance Schedule JCB-WP80T Instruction & User Manual... -
Page 22: Sediment Filter
Place the O-ring in the fuel valve, and install the sediment cup. Tighten the sediment cup securely. > Move the fuel valve to the ON position, and check for leaks. Replace the O-ring if there is any leakage. Fuel Valve Lever O-Ring Washer/Gasket Drain Bolt Sediment Cup JCB-WP80T Instruction & User Manual... -
Page 23: Spark Plug
After properly seated, fully tighten using spark plug wrench. > When the washer has started to compress tighten to the following instruction: 1. New Sparkplug – a 1/2 Turn tight 2. Re-used Spark Plug – a 1/8 to 1/4 Turn tight JCB-WP80T Instruction & User Manual... -
Page 24: Oil Servicing
SJ, SL, or equivalent. SAE 15W-40 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range. JCB-WP80T Instruction & User Manual... -
Page 25: Storage
Pull the starter grip several times to distribute the oil around the cylinder walls. > Reinstall the Sparkplug. Pull the starter cord until resistance is felt. This ensures the valves are closed preventing moisture build up. > Return the recoil grip gently. JCB-WP80T Instruction & User Manual... -
Page 26: Troubleshooting
3. Take engine to an Fuel filter clogged, carburettor Replace or repair faulty authorized servicing dealer, or malfunction, ignition components as necessary. Refer to shop manual. malfunction, valves stuck, etc. JCB-WP80T Instruction & User Manual... -
Page 27: No Pump Output & Low Pump Output
Hose damaged, too long, or Replace discharge hose diameter too small. 3. Measure suction and Marginal head. Relocate pump and/or hoses discharge head. to reduce head 4. Check engine. Engine lacks power. See page 26 (Engine Troubleshooting). JCB-WP80T Instruction & User Manual... -
Page 28: Recycling And Disposal & Environmental Protection
> You must comply with local regulations for the disposal of waste materials after mowing. > When disposing, do not pollute the environment with the machine, but hand it over to a disposal centre, in accordance with the local laws in force. JCB-WP80T Instruction & User Manual... -
Page 29: Specification & Torque Settings And Tolerances
Governor arm Clamp bolt (Nm) 5~10 Exhaust Manifold (Nm) Head Bolts (Nm) 26~30 70~80 Flywheel Retention Nut (Nm) 15~25 Sump Plug (Nm) 22~27 Pump to Engine Bolts (Nm) 15~22 Impeller Nut (Nm) 22~26 Pump Case Bolts (Nm) JCB-WP80T Instruction & User Manual... -
Page 30: Warranty, Manual Updates, Returns, Reviews & Spare Parts
We would be delighted if you left us positive feedback! To leave a review, please go to: uk.trustpilot.com Ordering Spare Parts You can find the spare part you are looking for at power-spares.co.uk JCB-WP80T Instruction & User Manual... -
Page 31: Contact Us
Our friendly aftersales team will be more than happy to help you. Phone Call our team on 01646 687 880 Email aftersales@genpower.co.uk Post JCB Tools, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW. Support Website Go to www.jcb-tools.co.uk JCB-WP80T Instruction & User Manual... -
Page 32: Declaration Of Conformity
The person authorized to compile this technical file: Date: 01/12/2022 Signature Name/ title: Roland.J.Llewellin / Managing Director JCB Tools are a Licensee of J.C.Bamford Excavators ltd, operated via Genpower ltd. Address: JCB Tools, Isaac Way, Pembroke Dock, SA72 4RW JCB-WP80T Instruction & User Manual... - Page 33 The person authorized to compile this technical file: Date: 01/12/2022 Signature Name/ title: Roland.J.Llewellin / Managing Director JCB Tools are a Licensee of J.C.Bamford Excavators ltd, operated via Genpower ltd. Address: JCB Tools, Isaac Way, Pembroke Dock, SA72 4RW JCB-E225P Instruction & User Manual...