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Table of Contents
Summary of Contents for Anschutz KLPQ-96
- Page 1 Anschütz GmbH Zeyestr. 16-24 24106 Kiel Germany www.anschuetz.com Rudder Angle Indicator System Operator and Service Manual Rudder Angle Indicator Type 136-065 Type KLPQ Type BCI 240 Type NOA Signal Calibration Box for Rudder Angle Indicators Type SCB-RAI 10 Edition: 001 10000001273...
- Page 2 Copyright Dieses Dokument sowie dessen Inhalt sind urheberrechtlich This document and its content are copyright protected. Distribution, geschützt. Die Weitergabe,Vervielfältigung und Speicherung sowie reproduction and storage as well as translation and exploitation of die Übersetzung wie auch Verwendung dieses Dokuments oder this document and its content, in whole or in parts and regardless of dessen Inhalts, als Ganzes oder in Teilen und egal in welcher Form what form, are prohibited without prior express written permission.
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Page 3: Table Of Contents
1.3.1 Rudder Angle Indicators, Type 136-065.NG001E01 (± 45°) / 136-065.NG002 (± 75°)....10 1.3.2 Dimmer, Type 148-377........................11 1.3.3 Dimmer, Type 148-363........................11 1.3.4 Rudder Angle Indicators, Type KLPQ-96 / KLPQ-96wp / KLPQ-144 / KLPQ-144wp (± 45° or ± 75°)..............................11 1.3.5 Rudder Angle Indicators, Type KLPQ-192wp (± 45° or ± 75°) (Pointer Up)......... 12 1.3.6 Dimmer for KLPQ-xxx, Type dp-1-k....................12... - Page 4 Rudder Angle Indicator System Table of Contents 2.5 Emergency Operation Procedures......................20 2.6 Setting out of Operation......................... 20 2.6.1 Procedures for Longer Time Setting out of Operation..............20 3 Installation and Maintenance........................21 3.1 Safety Instructions for Installation and Maintenance................21 3.2 General Information..........................21 3.2.1 Reference to ISPC.........................21 3.2.2 Special Tools, Measurement and Test Equipment...............
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Page 5: List Of Figures
Fig. 25: SCB, Configuration Menu, System Type....................36 Fig. 26: SCB, Configuration Menu, Input / Output Configuration................. 37 Fig. 27: SCB, Calibration Menu, Tab: Input......................37 Fig. 28: SCB, Calibration Menu, Tab: Output...................... 39 Fig. 29: KLPQ-96 / 144, Zero Adjustment......................42 Edition: 001 10000001273... - Page 6 Rudder Angle Indicator System List of Figures 10000001273 Edition: 001...
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Page 7: List Of Tables
Rudder Angle Indicator System List of Tables List of Tables Tab. 1: Change History............................1 Tab. 2: Standard Compliancy..........................4 Tab. 3: List of Further Documents......................... 4 Tab. 4: Dimensional Drawings..........................4 Tab. 5: Wiring Drawings............................4 Tab. 6: Indicators for Indoor Use, Ceiling Mount....................5 Tab. - Page 8 Rudder Angle Indicator System List of Tables 10000001273 Edition: 001...
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Page 9: List Of Abbreviations
Rudder Angle Indicator System List of Abbreviations List of Abbreviations ESD Protected Area Electrostatic Discharge ISPC Illustrated Spare Parts Catalog Printed Circuit Board Rudder Angle Indicator Signal Calibration Box Universal Serial Bus Edition: 001 10000001273... - Page 10 Rudder Angle Indicator System List of Abbreviations 10000001273 VIII Edition: 001...
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Page 11: Introduction
Rudder Angle Indicator System Introduction Introduction Preliminary Remarks The present manual is a description and reference book only. It is intended to answer questions and to solve problems in the quickest possible manner. Read and follow the instructions and notes in this manual before operating the equipment. For this purpose, refer to the table of contents and read the corresponding chapters thoroughly. -
Page 12: Safety
Rudder Angle Indicator System Introduction Safety General Safety Regulations The following safety symbols are used in this manual: WARNING! Warning statements indicate a hazardous situation that, if not avoided, could result in minor, moderate or serious injury, or death Consequence •... -
Page 13: General Safety Instructions
Rudder Angle Indicator System Introduction General Safety Instructions Electrostatic Discharge Fig. 1: Electrostatic Discharge, Protected Area Table Mat Ground Cord Dissipative Shoes Floor Mat Wrist Band Wrist Strap Common Ground Ground Point Any product which is labeled as shown is electrostatic sensitive. If proper precautions are not taken, handling or working on Electrostatic Discharge (ESD) -
Page 14: Standard Compliancy
Rudder Angle Indicator System Introduction Standard Compliancy Tab. 2: Standard Compliancy Standard Designation Signal Calibration Box LR TA System Specifi- cation 1 of 2002 Signal Calibration Box EN 60945: 2002 Signal Calibration Box EN 20672: 2007 Signal Calibration Box ISO 20673: 2007 Signal Calibration Box EN 22554: 2007... -
Page 15: Description
Rudder Angle Indicator System 1 Description 1 Description 1.1 General Information 1.1.1 Purpose A rudder angle indicator system indicates the ship’s rudder angle and direction. Individual rudder angle indicators can be installed in any reasonable place of the ship. The equipment is suitable for sea-going ships of any type and size. 1.1.2 ... -
Page 16: Tab. 7: Indicators For Indoor Use, Flush Mount
1 Description Tab. 7: Indicators for Indoor Use, Flush Mount Rudder angle Mount Dimension Rudder Scale Pointer Reference indicator type device / angle color scale KLPQ-96 Flush 96 mm 45° black down chapter 1.3.4 KLPQ-96 Flush 96 mm 75° black down chapter 1.3.4... -
Page 17: Dependence On Peripheral Systems / Devices
Rudder Angle Indicator System 1 Description Tab. 9: Indicators for Outdoor Use, Bulkhead Mount Rudder angle Mount Dimension Rudder Scale Pointer Reference indicator type device / angle color scale BCI 240-96 Wall 96 mm 45° black down chapter 1.3.7 BCI 240-96 Wall 96 mm 75°... -
Page 18: Technical Data
Compass Safe Distance Standard: 0.6 m, 136-065 88 mm 310 mm 1.5 kg Steering: 0.5 m Standard: 0.75 m, KLPQ-96 96 mm 96 mm 60 mm 0.4 kg Steering: 0.5 m Standard: 0.75 m, KLPQ-144 144 mm 144 mm 65 mm 0.5 kg... -
Page 19: Technical Data Of Dimmers For Rudder Angle Indicators
Rudder Angle Indicator System 1 Description 1.2.3 Technical Data of Dimmers for Rudder Angle Indicators Dimensions Type Height Width Depth Diame- Weight Remarks 148-377 96 mm 96 mm 75 mm 0.25 kg 148-363 45.5 mm 25.4 mm 0.05 kg dp-1-k 44.5 mm 28 mm 0.04 kg 1.2.4 ... -
Page 20: Rudder Angle Indicators, Type 136-065.Ng001E01 (± 45°) / 136-065.Ng002 (± 75°)
Rudder Angle Indicator System 1 Description 3-face Indicator Flush mount indicator Wall mount indicator A rudder angle indicator system consists of 3 different areas: Measurement of the rudder angle (Fig. 2 / 1) A feedback unit / rudder angle transmitter is used to measure the rudder angle. It is also possible that the steering gear itself provides the rudder angle (as voltage or current signal) to the rudder angle indicator system. -
Page 21: Dimmer, Type 148-377
The angle indicator is intended for flush mounting. After being installed, • the KLPQ-96 and KLPQ-144 devices correspond to the type of enclosure IP 23 • the KLPQ-96wp and KLPQ-144wp devices correspond to the type of enclosure IP 66 The illumination can be adjusted by means of an additional dimmer only, see chapter 1.3.6. -
Page 22: Rudder Angle Indicators, Type Klpq-192Wp (± 45° Or ± 75°) (Pointer Up)
Rudder Angle Indicator System 1 Description KLPQ-96 / KLPQ-96wp The rudder angle indicator consists of a moving-coil measuring instrument with the measuring input of ± 10 V DC with full-scale deflection and a scale of 96 mm x 96 mm. Scale illumination is ensured by LEDs and is supplied with 24 V DC / 85 mA. -
Page 23: Rudder Angle Indicators, Type Bci 240-96 / Bci 240-144 (± 45° Or ± 75°)
Rudder Angle Indicator System 1 Description The dimmer is used to adjust scale illumination of the rudder angle indicators, type KLPQ- xxx. 1.3.7 Rudder Angle Indicators, Type BCI 240-96 / BCI 240-144 (± 45° or ± 75°) For installation, see dimensional drawing BCI 240-96, BCI 240-144 in the annex, chapter For connections and installation of an external dimmer, see connection diagram dp-1-k in the annex,... -
Page 24: Fig. 8: Rudder Angle Indicator, Type Noa 170
Rudder Angle Indicator System 1 Description Fig. 8: Rudder Angle Indicator, Type NOA 170 The rudder angle indicator consists of a moving-coil measuring instrument with the measuring input of ± 10 V DC with full-scale deflection and a scale of 192 mm x 192 mm. The angle indicator is intended for bulkhead mounting. -
Page 25: Signal Calibration Box, Type Scb-Rai 10 E01
Rudder Angle Indicator System 1 Description 1.3.9 Signal Calibration Box, Type SCB-RAI 10 E01 Fig. 9: Signal Calibration Box, Type SCB-RAI 10 E01 is designed to convert signals from a sensor and display Signal Calibration Box (SCB) these corrected signals on 1 or more indicators. The reason for the conversion is that the sensor and the indicators may have a certain deviation. -
Page 26: Fig. 10: Signal Calibration Box, Principle Diagram
Rudder Angle Indicator System 1 Description Fig. 10: Signal Calibration Box, Principle Diagram Input has 1 adjustable rudder angle input from the feedback unit. The input type of the rudder angle is selected by software: 3 wire potentiometers (1 kΩ - 10 kΩ) supplied with 5 V DC from the signal converter box. Current signal 4 / 12 / 20 mA RI(max) 150 Ω... - Page 27 Rudder Angle Indicator System 1 Description Note 1: Relative measurement of rudder angle without units (-) = bow turns to port. Communication 1 x USB port for the adjustment software, built-in USB to serial converter Error detection Detectable errors: • Power failure (internal 5 V fail) •...
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Page 28: Operating Elements And Indicators
Rudder Angle Indicator System 1 Description 1.4 Operating Elements and Indicators Tab. 13: Rudder Angle Indicator, Type BCI 240-96, BCI 240-144 and NOA-170, Operating Elements Pos. Element Description Rotary knob Dimming of scale illumination Tab. 14: Signal Calibration Box, Operating Elements and Indicators Pos. -
Page 29: Operation
Rudder Angle Indicator System 2 Operation 2 Operation 2.1 Preliminary Remarks User Rights The manual is a complete documentation of the system or equipment. Some functions may not be accessible depending on user rights. All functions or operations are described irrespective of the actual user rights of the user. Markup Elements The manual uses different markup elements for hardware and software. -
Page 30: Setting Into Operation
Rudder Angle Indicator System 2 Operation 2.3 Setting into Operation 2.3.1 Pre-Operation Procedures after Longer Time Setting out of Operation This system or equipment requires no special pre-operation procedures after longer time setting out of operation. 2.3.2 Setting Into Operation Procedures 2.3.2.1 ... -
Page 31: Installation And Maintenance
Rudder Angle Indicator System 3 Installation and Maintenance 3 Installation and Maintenance 3.1 Safety Instructions for Installation and Maintenance WARNING! Danger due to maintenance and service by unskilled personnel Risk of serious injury and material damage • Keep all unskilled personnel away from the working area. •... -
Page 32: Special Tools, Measurement And Test Equipment
Rudder Angle Indicator System 3 Installation and Maintenance Note All spare parts that are produced by Anschütz GmbH are identified in the ISPC by a seven-digit part number. This part number is included in the serial number on the type plate of the equipment. The first 7 digits of the serial number are formed by the part number. -
Page 33: Install Signal Calibration Box
Rudder Angle Indicator System 3 Installation and Maintenance 3.3.2 Install Signal Calibration Box Procedure 1. Place on 35 mm rail. 2. Connect with black clip. 3.3.3 Cable Connections 3.3.3.1 General Remarks about Preparing Cable Connections WARNING! Danger due to electrical current Risk of death or serious injury or material damage •... -
Page 34: Fig. 11: Prepare A Cable Connection
Rudder Angle Indicator System 3 Installation and Maintenance Fig. 11: Prepare a Cable Connection 3. Remove the cable gland from the respective housing and push the screw connection components over the cable. It is absolutely essential that the sequence (see Fig. 12) is adhered to. -
Page 35: General Remarks About Preparing Common Ground Connections
Rudder Angle Indicator System 3 Installation and Maintenance Fig. 13: Example for Cable Connections 3.3.3.2 General Remarks about Preparing Common Ground Connections In order to comply with the stringent requirements, please follow the instructions given below regarding cable connections. Use the cable types specified. CAUTION! Damage to Equipment and Components It is essential to make sure that any equipment and any additional... -
Page 36: Rudder Angle Indicators, Types 136-065.Ng001E01 / 136-065.Ng002 Connections
Rudder Angle Indicator System 3 Installation and Maintenance 3.3.3.3 Rudder Angle Indicators, Types 136-065.NG001E01 / 136-065.NG002 Connections This rudder angle indicator can be used with an external or internal dimmer. For dimmer information and a cable and connection diagram of a rudder angle indicator system, see annex chapter Fig. -
Page 37: Dimmer, Type Dp-1-K Connections
Rudder Angle Indicator System 3 Installation and Maintenance Fig. 17: Rudder Angle Indicator KLPQ-96wp, KLPQ-144wp Connection Locations Fig. 18: Rudder Angle Indicator KLPQ-192wp Connection Locations 3.3.3.6 Dimmer, Type dp-1-k Connections For more information, see annex chapter Fig. 19: Dimmer dp-1-k, Connections 3.3.3.7 ... -
Page 38: Signal Calibration Box Connections
Rudder Angle Indicator System 3 Installation and Maintenance Fig. 20: Rudder Angle Indicators BCI 240-96, BCI 240-144, NOA 170, Connection Locations 3.3.3.8 Signal Calibration Box Connections Fig. 21: Signal Calibration Box, Connections Terminal Designation / Function 1, 2 Power supply 3, 4 System fail 5-10 NMEA compatible output... - Page 39 Rudder Angle Indicator System 3 Installation and Maintenance Terminal Designation / Function Not used Shielded external earth connection 11-16 Rudder angle inputs Contacts 11 to 13 are used to input a rudder angle as current or voltage from the steering gear. Contacts 14-16 are used to provide a voltage to a potentiometer of a feed- back unit and to receive the wiper signal.
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Page 40: System Configuration
Rudder Angle Indicator System 3 Installation and Maintenance 3.3.4 System Configuration 3.3.4.1 Signal Calibration Box Configuration WARNING! Danger due to dangerous situations due to incorrect adjustment, configuration and operation of the Rudder Angle Indicator System Risk of collisions or grounding causing serious injury and material damage •... -
Page 41: Fig. 22: Scb, Configuration Menu
Rudder Angle Indicator System 3 Installation and Maintenance Fig. 22: SCB, Configuration Menu Area / Element Designation Project data Entry field Technician Enters and shows entered name of technician Entry field Company Enters and shows entered company name of technician Entry field Ship Yard Enters and shows entered ship yard Entry field Ship / Hull Enters and shows entered ship / hull number... - Page 42 Rudder Angle Indicator System 3 Installation and Maintenance Area / Element Designation Drop-down menu Input Selects and shows selected input type: type • Potentiometer • volt 10 / 0 / 10 • volt 12 / 0/ 12 • volt 0 / 10 •...
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Page 43: Install Software
Rudder Angle Indicator System 3 Installation and Maintenance Area / Element Designation Drop-down menu Mes- Selects and shows message type: sage type • Port • Starboard (or single) Softkey Ignore Ignores executed changes changes Opens calibration menu Softkey Save changes Saves executed changes Opens calibration menu *) There are some limitations. -
Page 44: Start Scb Calibration Tool
Rudder Angle Indicator System 3 Installation and Maintenance 3.3.4.1.2 Start SCB Calibration Tool Requirements The software is installed, see chapter 3.3.4.1.1. Procedure 1. Run the file SCBTool vx.xx.exe. ► The start page of the SCB calibration tool opens. Fig. 23: SCB Calibration Tool, Start Page 3.3.4.1.3 ... -
Page 45: Set Project Data
Rudder Angle Indicator System 3 Installation and Maintenance Note Do not disconnect the USB cable or turn the SCB off while configuring and / or calibrating. All data from that session will be lost. 3.3.4.1.4 Set Project Data Procedure 1. Open the configuration menu, see chapter 3.3.4.1.3. -
Page 46: Configure Output
Rudder Angle Indicator System 3 Installation and Maintenance Fig. 25: SCB, Configuration Menu, System Type 3. Select softkey Save changes to save the entries. ► The SCB calibration menu opens. 3.3.4.1.6 Configure Output Procedure 1. Open the configuration menu, see chapter 3.3.4.1.3. -
Page 47: Signal Calibration Box Calibration
Rudder Angle Indicator System 3 Installation and Maintenance Fig. 26: SCB, Configuration Menu, Input / Output Configuration 4. Select softkey Save changes to save the entries. ► The SCB calibration menu opens. 3.3.4.2 Signal Calibration Box Calibration is used to calibrate in and out going signals. Fig. - Page 48 Rudder Angle Indicator System 3 Installation and Maintenance Area / Element Designation Tab Input Opens input calibration page Tab Output x Opens output calibration page for the respective output Note: Only tab pages from enabled channels are available. If a channel is missing, go to the configuration screen to enable it. Display Used to calibrate a sensor via the 7 adjustable points Softkey Correct select-...
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Page 49: Fig. 28: Scb, Calibration Menu, Tab: Output
Rudder Angle Indicator System 3 Installation and Maintenance Fig. 28: SCB, Calibration Menu, Tab: Output Area / Element Designation Tab Input Opens input calibration page Tab Output x Opens output calibration page for the respective output Note: Only tab pages from enabled channels are available. If a channel is missing, go to the configuration screen to enable it. -
Page 50: Open Calibration Menu
Rudder Angle Indicator System 3 Installation and Maintenance Area / Element Designation Softkey Store curve in Stores a curve in a file file Softkey Load curve Loads a previous stored curve back in the program from file Softkey Generate re- Generates a report as proof of calibration port Softkey Configuration Opens the configuration menu... -
Page 51: Calibrate Output
Rudder Angle Indicator System 3 Installation and Maintenance ► Note This information is only available during this session. 3.3.4.2.3 Calibrate Output Procedure 1. Open the calibration menu, see chapter 3.3.4.2.1. 2. Select the tab of the output channel to calibrate. ► The output calibration menu opens. 3. -
Page 52: Adjust Rudder Angle Indicators To Zero
1. Move the rudder to midships. 2. Turn the adjustment screw on the rear side of the rudder angle indicator until the pointer of the front side scale reaches the zero position. Fig. 29: KLPQ-96 / 144, Zero Adjustment Adjustment Screw 10000001273... -
Page 53: Care And Maintenance
Rudder Angle Indicator System 3 Installation and Maintenance Note Do not turn the upper end of the screw slot outside the MAX marks. Location and labeling of the adjustment screw might vary at different indicators. 3.4 Care and Maintenance The rudder angle indicator system is maintenance-free. It is recommended to clean the surface of the units from time to time. -
Page 54: Transport And Storage
Rudder Angle Indicator System 4 Transport and Storage 4 Transport and Storage CAUTION! Hazard due to careless handling of sensitive measuring instruments Risk of imprecise readings • Handle with care and prevent shocks. 4.1 Preservation, Packing and Storage Preservation All components / devices require no special preservation procedures. Packing All components / devices are packed with a special protection against humidity. - Page 55 Rudder Angle Indicator System 4 Transport and Storage • No special transport regulations are applicable. Edition: 001 10000001273...
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Page 56: Spare Parts Catalog
5.1 Rudder Angle Indicator System Fig. No. Designation 1. Part No. Remarks Item No. 2. Part No. Rudder angle indicator KLPQ-96, 45°, black 2012125 scale Rudder angle indicator KLPQ-96, 75°, black 2012127 scale Rudder angle indicator KLPQ-144, 45°, 2012126 black scale Rudder angle indicator KLPQ-144, 45°,... - Page 57 Rudder Angle Indicator System 5 Spare Parts Catalog Fig. No. Designation 1. Part No. Remarks Item No. 2. Part No. Rudder angle indicator 136-065.NG002, 4006538 75°, white scale Rudder angle indicator NOA-170, 45°, 2010704 white scale Rudder angle indicator NOA-170, 75°, 2010705 white scale Rudder angle indicator KLPQ-192wp, 45°,...
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Page 58: Annex
Rudder Angle Indicator System 6 Annex 6 Annex 10000001273 Edition: 001... - Page 59 BRIDGE CONSOLE 3X2.5 25/01 24V DC 25001 FEEDING FROM RAI SIGNAL CALIBRATION BOX MAIN AND EMERGENCY SCB-RAI_10 SOURCE OF POWER 25/51 SCB POWER DISTRIBUTION SERIAL OUT FEEDBACK ANALOG OUTPUTS FOR INDICATORS (RS422) SCB_POWER_DISTRIBUTION SYS. OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10...
- Page 60 BRIDGE CONSOLE BRIDGE CONSOLE WING PORT WING PORT WING STBD WING STBD STEERING GEAR ROOM 25/32 25/72 25/33 25/73 25/34 25/74 25/36 RUDDER ANGLE INDICATOR DIMMER RUDDER ANGLE INDICATOR DIMMER RUDDER ANGLE INDICATOR DIMMER RUDDER ANGLE INDICATOR KLPQ-144WP 603.012.114 DP-1-K KLPQ-144 603.012.225 DP-1-K KLPQ-144 603.012.225...
- Page 72 Signal Calibration Box SCB-RAI 10...
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