INTEGRA Metering AMFLO SONIC Dry-X II User Manual

Ultrasonic flow sensor

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AMFLO® SONIC Dry-X II
Ultrasonic flow sensor
User manual
6-710-IG-UM-EN-03
1 / 28

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Summary of Contents for INTEGRA Metering AMFLO SONIC Dry-X II

  • Page 1 AMFLO® SONIC Dry-X II Ultrasonic flow sensor User manual 6-710-IG-UM-EN-03 1 / 28...
  • Page 2 First release 07/09/2022 Update range of measurement 12/09/2022 Update range of measurement Original instructions Publisher INTEGRA Metering AG Ringstrasse 75 CH-4106 Therwil Switzerland Phone: +41 61 725 11 22 info@integra-metering.com www.integra-metering.com Reproduction of these instructions or parts of them in whatever form is not permitted without express writ- ten permission from the publisher.
  • Page 3: Table Of Contents

    Table of contents Table of contents Introduction........................... 4 About this product .............................. 4 1.1.1 Product description .............................. 4 1.1.2 Product identification.............................. 4 1.1.3 Technical data ................................ 6 1.1.4 Conformity.................................. 10 1.1.5 Calibration and verification ............................ 10 1.1.6 Declaration of conformity............................ 10 About the instructions .............................. 11 1.2.1 Purpose of this instruction ............................ 11 1.2.2...
  • Page 4: Introduction

    Introduction Introduction About this product 1.1.1 Product description ® The AMFLO  SONIC Dry-X II flow sensor is based on an innovative exchange concept and requires no in and out sections. The sensor can be exchanged during operation: Easy replacement or legal re-verification/calibra- tion of the meter (no process interruption) Less planning Lower cost of ownership...
  • Page 5 Part number Manufacturing year Face plate on the measurement electronics Manufacturer Marking cooling (CH) Mxx AAAA INTEGRA METERING A.G. RINGSTRASSE 75, CH-4106 Therwil DE-M 12345 Marking heating (Europe CE) Marking cooling (DE) DN100 Nominal diameter of measurement tube...
  • Page 6: Technical Data

    Introduction 1.1.3 Technical data General Nominal diameter DN 32 – DN 250 Measurement tube AISI 316 L Medium Water Nominal pressure PN 40 / PN 25 / PN 16 Degree of protection Sensor head: IP 68 / Measurement electronics: IP 54 Medium temperature 0 –...
  • Page 7 Introduction Appendix A: Approved according to EN 1434 class 2, measurement dynamic qi/qp = 1:100, qs/qp = 1.25 Nominal diameter DN mm /h 0.12 Minimum flow Nominal flow qp m /h 12 1000 Maximum flow /h 15 37.5 62.5 0.041 0.044 0.042 0.042 0.044 0.042 0.045 0.047...
  • Page 8 Introduction Nominal diameter Length in mm Art. No. PN40 PN25 PN16 98280 98281 DN 40 98361 98282 98283 98284 DN 50 98350 98362 98363 98285 98286 DN 65 98364 98365 98287 98288 98289 DN 80 98290 98366 98367 98368 98291 98294 98291 98295 98351 98352 DN 100 98293...
  • Page 9 Introduction System component: Sensor head and measurement electronics Nominal diameter Art. No. Art. No. Art. No. qi/qp=1:250, qs/qp=1.25 qi/qp=1:100, qs/qp=2 qi/qp=1:100, qs/qp=1.25 99060 99070 DN 32 98335 99061 99071 DN 40 98336 99062 99072 DN 50 98337 99063 99073 DN 65 98338 99064 99074...
  • Page 10: Conformity

    Introduction 1.1.4 Conformity CE guidelines 2014/32/EU Measuring Instruments Directive (MID) 2014/30/EU Electromagnetic Compatibility (EMC) 2014/35/EU Low Voltage Directive (LVD) 2012/19/EU Waste Electrical and Electronic Equipment (WEEE) Restriction of hazardous substances in electrical and electronic equipment (RoHS), 2011/65/EU amended by directive 2015/863/EU 2014/53/EU Radio Equipment Directive (RED) Standards...
  • Page 11: About The Instructions

    Introduction About the instructions 1.2.1 Purpose of this instruction This instruction is part of the product. Keep the instruction handy so that it is always accessible at all times. This instruction is intended to ensure that the product is used safely and for the intended purpose. The op- erator must ensure that the operating personnel have read and understood the instructions.
  • Page 12: Safety

    Safety Safety Explanation of warning notices DANGER Danger This safety warning indicates a hazard of high risk that will lead to serious physical injury or death. Measures to avoid the hazard. WARNING Warning This safety warning indicates a hazard of medium risk that may lead to serious injury or death.
  • Page 13: General Safety Instructions

    The instructions of the associated products must also be read and understood. All safety instructions and instructions for action must be strictly observed. Technical condition of the product Spare parts Replace defective parts only with original spare parts from INTEGRA Metering. Software The software must not be modified. Backfitting The product must not be backfitted.
  • Page 14: Product View

    Product view Product view Product design The AMFLO® SONIC Dry-X II system consists of the following components: Measurement tube Sensor head The sensor head measures the flow rate in the measurement tube and sends it to a bidirec- tional pulse output. Measurement electronics The measurement electronics receives the pulses from the sensor head.
  • Page 15: Transport / Scope Of Delivery

    In case of externally visible transport damage, proceed as follows: Do not accept delivery or accept it under reserve. Note the extent of damage on the transport documents or on the delivery note of the carrier. Report any damage to INTEGRA Metering immediately. 6-710-IG-UM-EN-03 15 / 28...
  • Page 16: Installation

    Installation Installation Conditions Meet the following conditions according to the specifications in the Technical data [}p. 6] to ensure a reliable operation. Space requirements Ambient conditions Dimensions Electrical connection Mounting accessories The device is delivered with two bags with mounting accessories. Sensor mounting accessories Silicon pads (2x) 2.
  • Page 17: Matching Diameters And Serial Numbers

    Make sure that the nominal diameter (1) is iden- tical at all three components. Make sure that the serial number (2) is identical on sensor head and measurement electronics. Mxx AAAA INTEGRA METERING A.G. RINGSTRASSE 75, CH-4106 Therwil DE-M 12345 DN100 S/N: xxxxxxxxxx...
  • Page 18: Mechanical Installation

    Installation Mechanical installation 5.4.1 Installing the measurement tube Mount the measurement tube with the flanges in accordance with the instructions for the used pipe system and pressure levels. Inlet and outlet sections are not required. NOTICE Incorrect measurement The flow sensor only measures correctly if the flow direction and the position of the pipes is correct.
  • Page 19: Installing The Sensor Head

    Installation 5.4.2 Installing the sensor head Mount the silicone pads (1) on the sensor head. Make sure that all pins (2) on the silicone pads fit in the holes (3) of the sensor head. Install the sensor head (1) on the measurement tube. Refer to the arrow (2) on the sensor head to en- sure the correct flow direction.
  • Page 20 Installation Take off the front cover Remove the clip-on holder (1). Remove the two screws (2). Remove the cover (3). Drill holes Drill three holes Ø6 mm into the wall. Mount dowels 3ר6. Mount the device with the three screws (1) and washers onto the wall. Close the front cover Fit and close the cover (1).
  • Page 21: Installing The Measurement Electronics On A Rail Din En 50222

    Installation 5.4.4 Installing the measurement electronics on a rail DIN EN 50222 Tools and installation material are not included in the delivery. Flat screwdriver 3.5×0.6 Drill bit Ø6 Screws 2ר4 Dowels 2ר6 Washers 2×4.3×12 Drill two holes (1) Ø6 mm into the wall. Mount dowels 2ר6.
  • Page 22: Electrical Installation

    Installation Electrical installation DANGER Electric shock Touching energized system parts can cause immediate death or serious injury. Make sure that installation work is only carried out by authorized specialists. Before carrying out any work on the system, disconnect the power supply and check that no voltage is present.
  • Page 23 Installation Pull the two BNC connectors (1) through the ca- ble gland one after the other. Pull the sensor cable until the black cable sheath (2) is inside the housing. Loosen the screw (1). Open the cable clamp (2). Fold back the shielding (3) of the sensor cable. Place the shielding (3) in the cable clamp.
  • Page 24: Connecting The Calec® Stiii Smart To The Measurement Electronics

    Installation Install the cable relief (1). 5.5.3 Connecting the CALEC® STIII Smart to the measurement electronics For connecting the CALEC® STIII Smart, the cable must have the following properties: ≤ 5 mm Minimum cross section of each wire: 0.75 mm 1x4 wires or 2x2 wires ≤...
  • Page 25 Installation Fit and close the cover (1). Insert and tighten the screws (2). Attach the safety caps (3) with the smooth side facing outwards. 6-710-IG-UM-EN-03 25 / 28...
  • Page 26: Operation

    Operation Operation Reading meter values The flow sensor does not feature a display. Meter values can be read in two different ways: On the calculator to which the flow sensor is connected (e.g. CALEC® STIII Smart). Using a smartphone and the ParamApp application. Refer to the corresponding documentation for details.
  • Page 27: Decommissioning / Storage / Disposal

    Decommissioning / storage / disposal Decommissioning / storage / disposal Decommissioning WARNING High pressure The pressure of the medium in the pipe can be higher than atmospheric pressure. Removing a flow sensor while under pressure can lead to serious injury. Ensure that the pressure in the pipe is equal to atmospheric pressure.
  • Page 28 Your service partner...

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