Carrier 336774-759-CBP Installation Instructions Manual
Carrier 336774-759-CBP Installation Instructions Manual

Carrier 336774-759-CBP Installation Instructions Manual

Condensing gas furnace

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336774---752---CBP thru
336774---759---CBP
336774---762---CBP thru
336774---770---CBP
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Have a fire extinguisher available. Read these
instructions
thoroughly and follow all warnings or cautions
included in literature and attached to the unit.
building codes, the current editions of the National Fuel Gas Code
(NFGC) NFPA 54/ANSI Z223.1 and the National Electrical Code
(NEC) NFPA 70.
In Canada, refer to the current editions of the National Standards of
Canada CAN/CSA- -B149.1 and .2 Natural Gas and Propane
Installation Codes, and Canadian Electrical Code CSA C22.1.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety- -alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK
HAZARD
Failure to follow this warning could result in personal injury,
death and/or property damage.
The ability to properly perform maintenance on this equipment
requires certain knowledge, mechanical skills, tools, and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment other than those
procedures recommended in the User's Manual.
Installation Instructions
Consult local
CONDENSING HEAT EXCHANGER KIT
FOR USE WITH 35---IN. TALL
CONDENSING GAS FURNACE
WARNING
!
FIRE,
EXPLOSION,
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury,
death and/or property damage.
Improper
installation,
maintenance, or use can cause carbon monoxide poisoning,
explosion, fire, electrical shock, other conditions, which could
result in personal injury or death. Consult your distributor or
branch for information or assistance. The qualified installer or
agency must use only factory- -authorized kits or accessories
when servicing this product.
WARNING
!
ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury or
death, or property damage.
Before installing, modifying, or servicing system, main electrical
.
disconnect switch must be in the OFF position and install a
lockout tag. Check accessories and cooling unit for additional
electrical supplies that must be shut off during the furnace
servicing. There may be more than one disconnect switch. Lock
out and tag switch with a suitable warning label. Verify proper
operation after servicing.
!
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and
wear appropriate protective clothing and gloves when
handling parts
INTRODUCTION
This instruction covers installation of the Condensing Heat
Exchanger Kit, Part No. 336774- -752 thru - -759 and 336774- -762
thru - -770 in 35- -in. (889 mm) tall, condensing gas furnaces. See
Table 2 for kit usage.
NOTE: DO NOT use a releasing agent on parts that will be sealed
with RTV.
NOTE: DO NOT substitute any other type of RTV sealant for
those listed below.
There are two different RTV sealants used on this assembly and are
needed before starting the assembly.
The low adhesion sealant used on the Coupling Box cover is
Novaguard RTV 400- -900t, P/N 680002.
The high adhesion sealant is Novaguard 400- -303- -RTVt, P/N
680001, G.E. 162, G.E. 6702, or Dow- -Corning 738. DO NOT
substitute any other type of RTV sealant.
1
HIGH EFFICIENCY
ELECTRICAL
SHOCK
adjustment,
alteration,
CAUTION
AND
service,

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Summary of Contents for Carrier 336774-759-CBP

  • Page 1 336774---752---CBP thru CONDENSING HEAT EXCHANGER KIT 336774---759---CBP FOR USE WITH 35---IN. TALL 336774---762---CBP thru HIGH EFFICIENCY 336774---770---CBP CONDENSING GAS FURNACE Installation Instructions NOTE: Read the entire instruction manual before starting the WARNING installation. SAFETY CONSIDERATIONS FIRE, EXPLOSION, ELECTRICAL SHOCK Improper installation, adjustment, alteration, service, maintenance, CARBON MONOXIDE POISONING HAZARD or use can cause explosion, fire, electrical shock, or other Failure to follow this warning could result in personal injury,...
  • Page 2: Description And Usage

    DESCRIPTION AND USAGE Kit No. 336774---759---CBP Description Quantity Use this Condensing Heat Exchanger kit to replace a failed HX & Panel Assy. condensing heat exchanger. This Condensing Heat Exchanger Kit Containment Plate contains the following items. See Table 1 for kit contents and Table Screw 2 for where used.
  • Page 3: Installation

    Manifold Removal / Burner Box Removal Kit No. 336774---769---CBP Description Quantity NOTE: Use a back- -up wrench on the gas valve to prevent the HX & Panel Assy. valve from rotating on the manifold or damaging the mounting to Containment Plate the burner box.
  • Page 4: Cut Hazard

    Inducer Assembly Removal Heat Exchanger Assembly Removal 1. Remove the wires that connect the main wiring harness to CAUTION the inducer motor harness. 2. Remove the screws from the tabs on inducer assembly that secures the inducer to the collector box. Note there is one CUT HAZARD mounting tab directly under the vent elbow.
  • Page 5 Turbulator Removal 3. Insert all the screws, except the outboard screws in the primary outlet panel, to secure the primary heat exchanger NOTE: The turbulators are factory- -installed in a replacement panels to the condensing heat exchanger panels (front and condensing heat exchanger.
  • Page 6 9. Secure the filler plate to the condensing heat exchanger and 5. Insert the mounting screws through the tabs to secure the casing. inducer to the collector box. Remember there is a mounting tab located under the vent elbow. Collector Box Installation 6.
  • Page 7: Fire Or Explosion Hazard

    Vent Pipe Installation 11. Release blower door switch. 12. Install blower access door. 1. Insert the vent pipe through the intended vent opening of 13. Set thermostat to call for heat. the furnace casing and insert into the outlet of the inducer vent elbow.
  • Page 8 Inducer Mounting Screw Remove Tube(s) from Inducer Mounting Screw Standoffs Vent Elbow Clamp Remove Vent Elbow Inducer Mounting Screw Inducer Mounting Screw Pressure Switch J-BOX Pressure Switch LOCATIONS Mounting Screw A11361 Fig. 3 - - Loosen Vent Pipe Clamp J−BOX MOUNTING SCREWS J−BOX...
  • Page 9 (SEE DETAIL G) CELL PANEL (SEE DETAIL F) HEAT EXCHANGER COUPLING BOX COVER DETAIL F DETAIL G A13103 Fig. 5 - - Condensing Heat Exchanger Removal / Installation...
  • Page 10 A11438 Fig. 6 - - Heat Exchanger Panel Assembly...
  • Page 11 SILICONE SEALER SILICONE SEALER A11416 Fig. 7 - - Containment Plate and Collector Box Sealant Application...
  • Page 12 Catalog No: IIK---336774---05 Copyright 2013 CAC / BDP D 7310 W. Morris St. D Indianapolis, IN 46231 Edition Date: 02/13 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: IIK--- 336774--- 04...

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336774-752-cbp336774-762-cbp336774-770-cbp

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