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10,000 lb.
Dual Scissor Lift
Compact design with overall width of 81" /
2057mm raised height of 79" / 2007mm
4TS10SSOR1
#4TS10SSOR1
1601 J.P . Hennessy Drive, LaVergne, TN 37086 (800) 688-6496 or (615) 641-7533
Hennessy Canada: 2430 Lucknow Drive, Unit 9, Mississauga, Ontario L5S 1V3 (905) 672-9440 www.coatsgarage.com
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO
(4,535 kg)
Installation Manual
Operation Manual
Service Parts Manual
READ the manual thoroughly before installing,
operating, servicing, or maintaining the lift. SAVE
this MANUAL and ALL INSTRUCTIONS.
®
, COATS
®
and BADA
®
Automotive Service Equipment and Tools.
Manual Part No.: 85611155 00
Revision:
6/17
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Table of Contents
Summary of Contents for HENNESSY INDUSTRIES coats 4TS10SSOR1
- Page 1 1601 J.P . Hennessy Drive, LaVergne, TN 37086 (800) 688-6496 or (615) 641-7533 Hennessy Canada: 2430 Lucknow Drive, Unit 9, Mississauga, Ontario L5S 1V3 (905) 672-9440 www.coatsgarage.com Manual Part No.: 85611155 00 HENNESSY INDUSTRIES INC. Manufacturer of AMMCO ® , COATS ®...
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Page 2: Table Of Contents
4.5. FILLING OF THE HYDRAULIC CIRCUIT ........INDEX ....ENGLISH 4.6. ANCHORAGE CAPSULE INSTALLATION ........4.7. CHECKS BEFORE USE ............... 4 4.8. FINAL TESTING ................4 4.9. LIFT OPERATIONAL TEST ............4 4.9.1. Lift Operation .............. 4 GENERAL INFORMATION .......... 1-1 4.9.2. -
Page 3: Marking Data
1.2. Assistance CALL – 877-799-5438 GENERAL INFORMATION 1.1. Marking data Table identification plate: MIPPO45UL920 IPPO 45 UL 1-1... -
Page 4: Description Of Personnel
READ ALL INSTRUCTIONS 1.3. Description of personnel 1.4. SAFETY PRECAUTIONS When using your garage equipment, basic safety precautions TERMS AND DEFINITIONS should always be followed, including the following: Read all instructions. OPERATOR/SPECIALISED TECHNICIAN: • Care must be taken as burns can occur from touching hot parts. the person(s) appointed to: Do not operate equipment with a damaged cord or if the install,... -
Page 5: Description Of The Machine
DESCRIPTION OF THE MACHINE Addressees: USER; • OPERATOR / SPECIALISED TECHNICIAN. • 2.3. Nomenclature 2.1. Expected use The function of the vehicle lift is to lift motorized vehicles, which have the MODELS LEGEND distribution of the loading according standard in force. The vehicle movement has to be done with lift closed. - Page 6 N° DESCRIPTION Base Platform Extension platform Divisor cylinder Lifting cylinder Arms Electric box Command control unit MIPPO45UL920 IPPO 45 UL...
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Page 7: Overall Dimensions
2.4. Overall dimensions STANDALONE VERSION MIPPO45UL920 IPPO 45 UL... - Page 8 RECESS-MOUNTED VERSION MIPPO45UL920 IPPO 45 UL...
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Page 9: Loading Conditions
2.5. Loading conditions MIPPO45UL920 IPPO 45 UL... -
Page 10: Safety
Use as described in this manual only. Always use the accessories recommended by the manufacturer. O.ME.R. S.p.A. declines all responsibility for non-compliance with the indications given in this manual SAFETY The main safety rules are shown below: Addressees: - USER; - OPERATOR / SPECIALISED TECHNICIAN. - Page 11 Put the main switch to the zero position when the machine is not in use. Never pull the electric cable to remove the plug from the socket. To reduce the risk of fires, avoid using the lift close to open drums of inflammable liquid (such as gas oil) and/or in explosive environments.
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Page 12: Precaution
3.2. Precaution Always check the stability of hoisted vehicle. When loading the lift never exceed the capacity shown on the ID plate on the lift. In case of “recess-mounted version” before carring out the final lowering with bypass key, please make sure you that people stay at secu distance. -
Page 13: Owner/Employer Responsibilities
3.1. Owner/Employer Responsibilities The owner/employer: Shall ensure that lift operators are qualified and that they are trained in Shall maintain the periodic inspection and maintenance records the safe use and operation of the lift using the manufacturer’s operating recommended by the manufacturer or ANSI/ALI ALOIM, Standard for instructions;... -
Page 14: Improper Use
3.2. IMPROPER USE NEVER lift vehicles using equipment other than that envisaged by the manufacturer MIPPO45UL920 IPPO 45 UL... - Page 15 NEVER lift vehicles that are only partially on the lift. MIPPO45UL920 IPPO 45 UL...
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Page 16: Safety Device Features
3.3. Safety device features SAFETY DEVICE COMPOSED OF POSITION IN THE EVENT OF ... EFFECT ON MAIN LIFT HYDRAULIC On each MASTER The valve blocks descent when the speed reaches a value PARACHUTE Parachute valve hydraulic cylinder of the Breakage of hoses. preset by the Manufacturer. -
Page 17: Residual Risks
3.1. Residual risks HAZARD CONDITION RISK PIPE BREAKING AIR ELIMINATION FROM Maintenance MAINTENANCE Contact with squirts of pressurised oil CYLINDERS technician PIPES LOOSENING Maintenance ELECTRIC SHOCK MAINTENANCE Contact with live components technician Maintenance SHEARING MAINTENANCE Shearing of hands and feet with lift is in movement. technician During manual lowering, check that the load moves TIPPING OVER OF THE... -
Page 18: Stickers And Plates
3.2. Stickers and plates The labels must be readable and permanently attached to the equipment. The labels that will be furnished with the equipment, together with their relevant positions, listed here below: N. Plate description Control panel identification Risk of electric shock Risk of explosion Risk of fire Fuses indication... - Page 19 LIFT MIPPO45UL920 IPPO 45 UL...
- Page 20 CONTROL UNIT MIPPO45UL920 IPPO 45 UL...
- Page 21 LABEL LABEL LABEL LABEL LABEL LABEL LABEL MIPPO45UL920 IPPO 45 UL...
- Page 22 LABEL LABEL LABEL LABEL This image cannot currently be displayed. LABEL LABEL LABEL MIPPO45UL920 IPPO 45 UL...
- Page 23 LABEL LABEL LABEL LABEL MIPPO45UL920 IPPO 45 UL...
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Page 24: Installation
INSTALLATION Addressees: - OPERATOR / SPECIALISED TECHNICIAN. 4.1. Transport and handling The packaged lift must only be transported using dedicated hoisting equipment with a greater capacity than the lift to be handled. The equipment is wrapped in bubble pack to protect the components wooden crates or pallets are used in special cases. - Page 25 PACKING LIST IPPO 45 is usually sent in 3 packages: WEIGHT ü Lift Table + ü Control unit VERSION Control unit ü Accessories OF LIFT IPPO 45 (i) ~1000 The packages may vary according to: the size of the lift; •...
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Page 26: Place Of Installation
To install the anchor capsules, the foundation must have the following characteristics: 4.2. Place of installation Tamped FOUNDATION The free space around the table must satisfy applicable regulations and THICKNESS OF CONCRETE ³ 14 cm be no less than 700 mm. CONCRETE RESISTANCE CLASS ³... -
Page 27: Connecting The Lift
4.3. Connecting the lift Follow the sequence of operations given below: Position the guides along with their base supports taking care to • comply with their internal distance of mm.800 connect the hoses provided, which lead out of the control unit with their •... -
Page 28: Connecting The Lift's Commands
4.4. Connecting the lift’s commands 4.4.1. Hydraulic connections Screw the hoses from the lift to the hydraulic control unit. • MIPPO45UL920 IPPO 45 UL... -
Page 29: Electric Connection
§ Power cables must have a suitable section for absorbing current, 4.4.2. Electric connection without deviations for other utilities § Electrical system shall be designed to meet all local / national codes and shall be properly grounded The electric supply system must include: §... - Page 30 Warnings for the installation of electric cables between the control unit and lift: Plug the electric supply to the main switch. MIPPO45UL920 IPPO 45 UL...
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Page 31: Filling Of The Hydraulic Circuit
4.5. Filling of the hydraulic circuit BLEEDING FITTING PROCEDURE TO BE EXECUTED: WITH LIFT COMPLETLY DOWN ONLY DURING THE INSTALLATION Fill the oil tank • Push button PS till the motor and the hydraulic unit change the sound • is under stress(it will take 40-50 sec) (The oil flows through the overload valve and the master cylinders are filled up) Turn the taps on... -
Page 32: Anchorage Capsule Installation
4.6. Anchorage capsule installation Choosing pin length on untiled floor. 1. Drill hole; 2. Clean the inside of the hole; 3. Insert anchorage capsule into the hole and hammer until it reaches the end; 4. Tighten the pin with a wrench. TYPE OF ANCHOR CAPSULE HAS M12X120/25/45 MIN. -
Page 33: Checks Before Use
4.7. Checks before use Having completed installation of the table, the following tests must be performed before it can be used for work: TESTS STANDARDS Max 0.5 mm per meter. Table levelling using spirit level. Tightening torque (50 Nm) Sturdiness of anchors fastening to the floor. Diagram (see: Hydraulic Diagram paragraph) Oil leakage Hydraulic connections. -
Page 34: Final Testing
4.9. LIFT OPERATIONAL TEST 4.9.1. Lift Operation 4.8. Final testing Perform pre-operation check list item by item Ensure lift is completely lowered The static and dynamic load tests with overloads are Position vehicle on the lift performed at the Manufacturer's premises. 4.9.2. -
Page 35: Use
Adressees: - USER; - OPERATOR / SPECIALISED TECHNICIAN. 5.1. Operation commands SYSTEM MAIN SWITCH Activating this switch, the control panel in enable. TABLE UP BUTTON During the first vertical stroke (50 mm), the photocell is hidden by the base. To start the lifting the PEFT and PS buttons have to be pressed together and then after a while the PEFT button can be reliased. -
Page 36: Residual Risks
5.2. Residual risks HAZARD CONDITION RISK PIPE BREAKING AIR ELIMINATION FROM Maintenance MAINTENANCE Contact with squirts of pressurised oil CYLINDERS technician PIPES LOOSENING Maintenance ELECTRIC SHOCK MAINTENANCE Contact with live components technician Maintenance SHEARING MAINTENANCE Shearing of hands and feet with lift is in movement. technician During manual lowering, check that the load moves TIPPING OVER OF THE... -
Page 37: Maintenance
The lift organs, control and safety devices should be checked MAINTENANCE periodically by the user to assure ongoing efficiency. All routine maintenance operation should be performed Addressees: by trained staff operating in full safety. - USER; OPERATOR / SPECIALISED TECHNICIAN. 6.1. -
Page 38: Lubrication Points (Repeat Symmetrically)
6.1.1. LUBRICATION POINTS (repeat symmetrically) MIPPO45UL920 IPPO 45 UL... -
Page 39: Maximum Pressure Valve Calibration
6.2. Table adjustment procedures 6.2.1. Maximum pressure valve calibration The calibration of the valve must be execute by specialized people and authorized by the manufacturer. After the calibration the valve must be sealed for example with sealing wax. 1) Take the table to maximum height. 2) Connect a pressure gauge in line. - Page 40 MIPPO45UL920 IPPO 45 UL...
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Page 41: Parachute Valve
6.2.2. Parachute valve The calibration of the valve must be execute by specialized people and authorized by the manufacturer. CALIBRATION DISTANCES MUST ESTABLISHED BY THE MANUFACTURER. 1. Remove the valve (1) on the bottom of the piston using the key provided (2) 2. -
Page 42: Unblocking Safety Locks
6.2.3. Unblocking safety locks BREATHER PIPE OPEN The “unblocking procedure” has to be carried out from specialized people and authorized from the manufacturer. SAFETY MECHANICAL LOCK BLOCK Procedure to be done, when a “safety lock” is in blocking position: Open the feed valve of the slave circuirt of the involved cylinder Activate the hand pump till when the “safety lock”... -
Page 43: Lift Lockout/Tagout Procedure
6.2.5. Lift lockout/tagout procedure If this is a lockable device, the authorized lockout person plac • the assigned padlock on the device to prevent its unintentiona reactivation. An appropriate tag is applied stating the person’s Purpose name, at least 3” x 6” in size, an easily noticeably color, and This procedure establishes the minimum requirements for the lockout of states not to operate device or remove tag. -
Page 44: Manual Downstroke Manoeuvre
6.3. Manual downstroke manoeuvre WITH HAND PUMP (accessory available on request) Operations to be performed to lower raised platform with vehicle on in the case of a blackout: § pump until the safety jacks move away from the block position; §... -
Page 45: Abnormal Operation
6.4. Abnormal operation WHAT HAPPENS WHERE CHECK a.1. line fuse blown. a. FUSES a.2. 24-volt fuse blown. b. THERMAL RELAY The lift does not rise and b.1. thermal relay tripped, re-cock. c. TRANSFORMER the motor does not start c.1. transformer burnt out, does not emit 24 volt. d. - Page 46 6-10 MIPPO45UL920 IPPO 45 UL...
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Page 47: Accessories
7. ACCESSORIES CODE DESCRIPTION PHOTOGRAPH LIFT CROSSMEMBERS for light industrial vehicles HAND PUMP MIPPO45UL920 IPPO 45 UL 7-1...
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