Leviton FASTSPLICE LC Quick Start Manual

WARNINGS:

• Read and understand all instructions. Follow all warnings and instructions
marked on the product.
• Disconnected optical components may emit invisible optical radiation that can
damage your eyes. TO AVOID PERSONAL INJURY, never look directly into an
optical component that may have a laser coupled to it. If accidental exposure to
laser radiation is suspected, consult a physician for an eye examination.
• The ferrule component of this product has exposed bare fiber. Use extreme
caution when handling.

Tools Required:

• FASTSPLICE Universal LC/SC/ST ferrule
holder - included in the Leviton Splice-On
Connector Tool Kit (sold separately). Also sold
individually (Cat. No. 49886-SH1).
• Fine-tipped felt pen
• Millimeter scale, or use the marking
templates in Step 3
• Fiber stripper
• 99% Isopropyl alcohol
• Lint-free wipes
• Precision cleaver
• Fusion splicer, with appropriate accessories.

Leviton Recommended Tool Kit:

Splice-On Connector (SOC) Tool Kit
(Cat. No. 49800-SOC) - Includes all the tools
you will need for this installation:
• Leviton FASTSPLICE Universal LC/SC/ST
ferrule holder (10 pk)
• 2 mm cable clamp
• 3 mm cable clamp
• 250/900 μm cable clamp
• Lint-free wipes (100 pk)
• Safety pad
• 250/900 μm fiber stripper
®
• Kevlar aramid fiber shears
• Armored cable cutter
• Slitting tool
• Mini fiber optic disposal bin w/ slide
• Fiber tube scorer 1.6-6.0 mm
• Fiber preparation fluid PNM- FPF

Installation

1. If using a fan out kit, place a 900 um clamp on the cable.
a. Install the appropriate cable clamp approximately 10 in. from the end of the cable.
b. Engage the clamp.
NOTE: This step is not applicable to 900 μm tight buffer fibers. Use the cable clamp only when
terminating 250 μm coated fibers with a 900 um buffer tube (e.g., when using a fan-out kit).
Cable Clamp

3. Prepare the fiber for cleaving.

a. On a flat, clean surface, use a fine-tipped felt pen to place a mark 35 mm from the end of
the cable jacket. Use a milimeter scale or the template below.
b. Remove the 900 μm buffer to the 35 mm mark.
c. Clean the stripped fiber with an alcohol wipe, to remove any debris.
(Zero Mark)
900 μm
Tight
Buffer

5. Prepare the ferrule unit for fusion splicing.

a. Load the ferrule into the FASTSPLICE Universal ferrule holder and then close the
hinge door.
b. Load the ferrule unit into the right side of the fusion splicer.
Hinge Door
Dot is Facing UP
®
FASTSPLICE LC, SC, and ST Connectors for 900 μm Fiber
Cat. Nos. 499LC, 499SC, and 499ST

Before Installation

Perform all setup, maintenance, and preparation steps, as required by the fusion splicer manufacturer's instructions, prior to termination.
Fiber type (SM, MM) and splice sleeve heater settings must be correctly entered for proper termination.
Fiber Holders or Sheath Clamps and Cable Clamps: Properly secure the raw fiber cable on the left side of the fusion splicer. Verify that the correct fiber
holder is being used for cable construction, by splicer manufacturer and model. Cable clamps are also required when using fan out kits and any loose tube
construction during termination, to prevent fiber pistoning. UCL Swift Splicers require holder UCL SWIFT PN: F-20/30.
Fusion Splice Settings: "Auto" (by fiber type) is a common acceptable setting for most splicers. To account for pre-positioning and travel of motors, some
devices have pre-configured Splice-On Connector (SOC) settings. Consult the user guide and setup menu of the device in use for available settings.
NOTE: For typical fusion splice programs that are applicable by the manufacturer, see the Fusion Splice Programs table.
Heater Settings: To account for the use of smaller form factor heat shrink sleeves, many current devices have pre-configured heater settings. For older units
that do not specifically address splice-on connectors, a standard shrink tube of similar length can typically be used. If sleeves are over or under-heated, a
custom heater program may be required. Leviton recommends testing the heater performance by using a target splice sleeve with bulk tight-buffered fiber, and
adjusting the heat duration and/or temperature accordingly prior to termination.
CAUTION: Settings may vary by specific splicer manufacturer and model. Refer to heater settings menu by splicer. While heat cycle duration may be
extended, it is NOT recommended to increase heating temperatures ABOVE the settings listed in the second table on the right.
Fusion Splice Programs
MFG Model
90s
70s
AFL
41s/31s
T-Q102-CA
Sumitomo
T-Q502-S
S179
Fitel
Ninja
NJ001
KF4 / KF4A
UCL Swift
K11
RECOMMENDED: Scan the QR code located on the outer packaging for an expansive list of fusion splicer makes and models, fiber holder part
numbers, fusion splice settings, and heater settings. Please refer to the splicer manufacturer User Manual or Leviton Applications Note
NSAN-19-0003-090919 for instructions on creating custom heater programs.
10 in.
(Not to scale)
Cable
End of
35 mm
Stripped
Fiber
Bare Fiber
Ferrule
Holder
Ferrule

CAUTIONS:

• Isopropyl alcohol is flammable and can cause eye irritation on contact. If eye contact occurs, flush with water for at least
15 minutes. In case of ingestion, consult a physician. Use only in well-ventilated areas.
• Wearing safety glasses during installation of this device is recommended. Although standard safety glasses provide no
protection from potential optical radiation, they offer protection from accidental airborne hardware and cleaning solvents.
• Fiber optic cable is sensitive to excessive pulling, bending, and crushing forces. Do not bend the cable less than the
recommended minimum bend radius. Do not use more pulling force on the cable than specified. Do not kink or
crush cable.
SAVE THESE INSTRUCTIONS.
•
INSTALLATION INSTRUCTIONS
Common Settings
""SM AUTO" for Single mode
"MM AUTO" for Multi-mode"
Select "Auto" and then "Auto" - or AFL
- Single mode "SM G652 Auto";
Multi-mode "MM G651 Auto"
Sumitomo
(example S179) Setting 064 "AFL
SOC SM" for Single mode; Setting
065 "AFL SOC MM" for Multi-mode
Fitel
(example KF4A) Setting 6 "SM
Quick" for Single mode; Setting 8
UCL Swift
"MM Quick" for Multi-mode
2. Add a boot and sleeve to the cable.
a. Slide the 900 μm boot, followed by the protective sleeve, onto the cable.

4. Perform a precision cleave.

NOTE: A maximum cleave length of 10 mm is required to position the exposed fiber under the
splice sleeve after heat shrinking. Prior to cleaving, verify that a 10 mm cleave will be performed
for fiber holders and precision cleavers by manufacturer.
a. Place the stripped fiber into the fiber holder so that the end of the 900 μm buffer is at the exit
point of the fiber holder, or at the appropriate position to provide a maximum 10 mm cleave
length. Then, close the fiber holder clamp.
b. Load the fiber holder into a precision cleaver.
c. Perform the precision cleave and then properly dispose of any fiber shards.
d. Carefully remove the fiber holder from the precision cleaver and then load it into the left side
of the fusion splicer.

6. Perform a fusion splice.

a. Verify that the fibers are properly seated in the V-grooves and then close the wind protector.
b. Perform the fusion splice, in accordance with the fusion splicer manufacturer's instructions.
c. Verify an acceptable insertion loss value and, if not an automated step in the splicer, perform
a tension test.
Recommended Heater Settings
900 μm Connectors
Utilizes 27 mm splice sleeves
MFG Model Mode Title
90s Custom
70s Custom
41s/31s Custom
T-Q102-CA Lynx
T-Q502-S Lynx
S179 SOC EZFuse
Ninja NJ001 Custom
KF4 / KF4A Custom
K11 Custom
Boot
Fiber Holder
Fiber Holder
PK-A3295-10-00-0C
ENGLISH
Temperature Time
410°F (210°C) 30 seconds
464°F (240°C) 30 seconds
446°F (230°C) 45 seconds
374°F (190°C) 35 seconds
374°F (190°C) 34 seconds
338°F (170°C) 50 seconds
338°F (170°C) 80 seconds
383°F (195°C) 45 seconds
383°F (195°C) 45 seconds
Sleeve
Ferrule Holder