Summary of Contents for TKR Group 83 30 2 355 729
- Page 1 83 30 2 355 729 Pneumatic Manual Grinder for CFRP and accessories Translation of the original instructions R1-22.07-V2...
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Page 3: Table Of Contents
Safety Information regarding this manual Explanation of symbols Markings Scope of supply Technical specifications Scope of supply Components Safety instructions Maintenance Technical data Technical data Startup Fit grinding attachment Connect vacuum extractor and fit handle Set up working area Commence work with Manual Grinder Application Maintenance and cleaning Completing an operation and Manual Grinder storage... -
Page 4: Information Regarding This Manual
1.1 Information regarding this manual State-of-the-art Declaration of Conformity This tool is state-of-the-art technology. To ensure the equipment The tool has been manufactured and inspected in operates properly and safely, it must be operated properly with compliance with European directives. The Decla- safety in mind at all times. -
Page 5: Explanation Of Symbols
1.2 Explanation of symbols In this instruction manual, some sections use internationally known warning symbols, warning notes and general instructio- nal symbols. The individual symbols are explained below. Follow all instructions and safety rules. Observe Turn clockwise. For more information, see instruction manual section …... -
Page 6: Markings
1.3 Designations Marking on the Manual Grinder 1.3.1 1.3.2 1.3.3 Manufacturer‘s Warning notes identification (complete view Serial number see Ill. 1.3.3) -
Page 7: Technical Specifications
2.1 Technical Specifications Pneumatic Manual Grinder Operating pressure 6.2 bar, 90 psi Watts Throughflow at 90 PSI (SCFM) Throughflow at 90 PSI (rpm) Revolutions at 90 PSI 25.000 Tool vibration EN 12096 (m/sec 3-axis vector sum (in operation) vibration Uncertainty EN 12096 (m/sec emission value as per EN 12096 Vibration testing method ISO28927-12... -
Page 8: Scope Of Supply
2.2 Scope of supply 1 x Toolbox 1 x Manual Grinder 1 x Handle 1 x Vacuum Extraction Adapter Attachment 1 x Key WAF 14 1 x Key WAF 19 3 x Trapezoid Grinders 3 x Rod Grinders 83 302 355 731 83 302 355 730 1 x Adjuster Key 1 x Operating... -
Page 9: Components
2.3 Components Item no. Art. No. Title Basic Manual Grinder 01-00002895 Locknut 02-00001626 Attachment Vacuum extraction 01-00002896 adapter attachment 15-00000196 Handle... -
Page 10: Safety Instructions
2.4 Safety instructions Please read all instructions carefully before operating Observe the applicable national regulations for or servicing the Manual Grinder. prevention of accidents. Warning: uniform and repetitive working movements Before use, check seals for any oil leaks. and vibration can result in injury to hands, hand joints and arms. -
Page 11: Maintenance
2.5 Maintenance All maintenance and service work on the Manual The gearbox should be greased as required, after eve- Grinder must only be performed with the com- ry 16 hours of operation. For this, use a grease spray pressed air supply disconnected. gun and lubricating grease. -
Page 12: Technical Data
3.1 Technical data 180 mm 3.1.1 3.1.2 3.1.3 3.1.1 – 3.1.3 Handfräsgerät / Manual Grinder Length 190 mm Width 180 mm Height 360 mm 3.1.4 Stiftschleifer / Rod grinder, 83 302 355 730 3.1.4 Length 70 mm Head Ø 6.5 mm Grinding area, length 20 mm 3.1.5 Trapezoid grinder, 83 302 355 731... -
Page 13: Fit Grinding Attachment
4.1 Fit grinding attachment 4.1.1 4.1.2 4.1.3 4.1.4 4.1.1/4.1.2 4.1.5 Remove the tool from its case. Turn the handle anticlockwise to release the catch. To change the position of the lever without releasing the catch, raise the lever and set it to the desired position. 4.1.3 Remove the attachment. - Page 14 4.1 Fit grinding attachment 4.1.7 4.1.8 4.1.9 SW19 4.1.10 4.1.7/4.1.8 Insert securing key into spindle aperture. 4.1.9 Use the appropriate open-ended spanner to tighten the tension rod to secure the grinding attachment shaft. 4.1.10/4.1.11 When assembling ensure that flat edge of the seating and the bevelled cutout on the attachment are properly aligned.
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Page 15: Connect Vacuum Extractor And Fit Handle
4.1 Connect vacuum extractor and fit handle 4.2.1 4.2.2 4.2.1/4.2.2 4.2.3 Screw on the adapter for the vacuum extractor, turning clock- wise. 4.2.3 Screw the handle onto the tool, turning clockwise. 4.2.4 The suction hose on the safety vacuum extractor can be fitted directly onto the adapter. -
Page 16: Set Up Working Area
4.3 Set up working area 4.3.1 4.3.2 4.3.1 4.3.3 Pull the lever up and set it to the vertical position. 4.3.2 By turning the adjuster nut you can set the position of the grin- ding attachment and therefore the working width of the grinder head. -
Page 17: Commence Work With Manual Grinder
4.4 Commence work with Manual Grinder 4.4.1 4.4.2 4.4.3 max. 6.2 bar / 90 psi 4.4.4 4.4.1 Connect the compressed-air supply to the pressure regulator and set pressure to max. 6.2 bar recommended work value. 4.4.2 Connect the pressure hose to the tool. 4.4.3 The attachment on the Manual Grinder can be swivelled through 360°. -
Page 18: Maintenance And Cleaning
5.1 Maintenance and cleaning 5.1.1 5.1.1 Disconnect the Manual Grinder from the compressed-air supply. Regularly check all parts for damage and replace as required. Clean the tool casing regularly. Interval Maintenance work Every 6 months External cleaning or as required by the customer Full service 24 months... -
Page 19: Completing An Operation And Manual Grinder Storage
Completing an operation and Manual Grinder storage 5.2.1 5.2.1 Always disconnect the compressed air supply from the Manual Grinder after grinding or while work is interrupted. Make sure that the disconnected hoses never make contact with the dirty floor or the ground. 5.2.2 Store the tool only in the carry case designed for this purpose. -
Page 20: Troubleshooting
5.3 Troubleshooting Problem Cause Remedy Page Pressure supply not properly connected Connect compressed air Grinder fails to operate Insufficient air pressure Check compressed air supply Key not pulled out Pull out key Abrasive rods not tightened Tighten abrasive rods Depth not correctly set Set depth No, or too much, material remo- val possible... -
Page 21: Service
6.1 Disposal Devices and machinery and components of devices and machinery must be disposed of in compliance with the laws, regulations and other stipulations of the country in which they are located. We recommend using specialist licensed companies for disposal. The modules and units have been developed to be environmentally compatible and suitable for recycling. -
Page 22: Declaration Of Conformity
EC Declaration of Conformity In accordance with EU Machinery Directive 2006/42/EC Manufacturer: TKR Spezialwerkzeuge GmBH Am Waldesrand 9-11 58285 Gevelsberg, Germany Contact: Thorsten Weyland, Technical Director Technical Documentation Tool type: Pneumatic power tool Type designation: Manual Grinder for carbon-fibre reinforced plastic (CFRP) TKR Spezialwerkzeuge GmbH Am Waldesrand 9-11 58285 Gevelsberg (Germany) Applicable Health... - Page 23 Declaration of Conformity Contact: Thorsten Weyland, Technical Director Technical Documentation Tool type: Pneumatic power tool Type designation: Manual Grinder for carbon-fibre reinforced plastic (CFRP) The product is developed and constructed in accordance with the UK legislation and designated standards by Manufacturer: TKR Spezialwerkzeuge GmbH Am Waldesrand 9-11 58285 Gevelsberg (Germany) Applicable UK legislation: Supply of Machinery (Safety) Regulations 2008...
- Page 24 Am Waldesrand 9-11 D-58285 Gevelsberg (Germany) Other languages, accessories and spare parts: Phone +49 2332 66607-0 +49 2332 66607-941 www.tkr-service.com E-mail info@tkrgroup.com Internet www.tkrgroup.com...
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