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Apex Digital XB7 Operator Instructions And Parts Manual

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9281 LeSaint Drive • Fairfield, Ohio 45014
Phone (800) 638-1769 • Fax (513) 874-2914
XB7 Extreme Blower
Operator Instructions and Parts Manual
Model _____________
Serial No. _____________
XB7 OD1017 Rev. A

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  • Page 1 9281 LeSaint Drive • Fairfield, Ohio 45014 Phone (800) 638-1769 • Fax (513) 874-2914 XB7 Extreme Blower Operator Instructions and Parts Manual Model _____________ Serial No. _____________ XB7 OD1017 Rev. A...
  • Page 2 FOR OFFICE USE ONLY DATE UPDATE DESCRIPTION CODE 08/01/23 Initial release OD0801 10/17/23 Revision A: Minor text and part number corrections OD1017...
  • Page 3 ACTIVATE YOUR EQUIPMENT WARRANTY  It is the responsibility of the Owner to register your equipment upon delivery of the unit. Please go to www.apexseeder.com/warranty/ to register your equipment. It is also the responsibility of the owner to register the engine warranty with the engine manufacturer.

  • Page 5: Table Of Contents

    INDEX Safety Information ............1 - 9 Operation And Maintenance Manual .
  • Page 6 INDEX (CONTINUED) Parts Manual (Continued) Battery ............41 Engine.

  • Page 7: Safety Information

    SAFETY FIRST With any piece of equipment, new or used, the most important part of its operation is SAFETY! Apex encourages you and your employees to familiarize yourselves with your new equipment and stresses safe operation. The first pages of this manual are a summary of the main safety aspects associated with this unit. Be sure to read and understand completely before operating the machine.
  • Page 8 SAFETY SUMMARY SECTION It is important that all operators of this machine are familiar with all safety aspects mentioned below, and have read the entire Operator’s Manual before operating the machine. Always keep a copy of this manual with the machine. It is the responsibility of the operator of the machine to fully understand this safety sheet.
  • Page 9 SAFETY SUMMARY SECTION (CONTINUED) II. MACHINE OPERATION (Continued) III. MAINTENANCE (Continued) 9. Never modify the machine. Never 3. Battery maintenance. Lead-acid remove any part of the machine batteries contain sulfuric acid, (except for service and then that will damage eyes or skin on reinstall before operating).
  • Page 10 SAFETY SUMMARY SECTION (CONTINUED) IV. BATTERY SAFETY V. OPERATION SAFETY (Continued) 1. When working with batteries ALWAYS wear safety 4. It is the operator’s responsibility to ensure the goggles. tow vehicle is properly maintained, including safety lighting and notifications. Do not use a 2.
  • Page 11 SAFETY SUMMARY SECTION (CONTINUED) V. OPERATION SAFETY (Continued) VI. SAFETY OVERVIEW (Continued) 9. Radiator maintenance: Liquid cooling systems 3. Carefully read all safety messages in your build up pressure as the engine gets hot. Before operations manual and on your Extreme Blower. removing radiator cap, stop the engine and let Learn how to operate the machine and how to the system cool.
  • Page 12 SAFETY SUMMARY SECTION (CONTINUED) VII. HYDRAULIC SYSTEM HAZARDS VII. HYDRAULIC SYSTEM HAZARDS (Continued) 1. Some Extreme Blowers are manufactured with hydraulically 4. On Extreme Blowers operated power feed systems. manufactured with hydraulically Hydraulic fluid lines are a high- operated power feed systems, pressure fluid hazard.
  • Page 13 SAFETY SUMMARY SECTION (CONTINUED) IMPORTANT INFORMATION FOR SAFE AND PROPER ENGINE SERVICING  Do not perform service on an engine if you are not qualified.  Use care when refueling the engine. Fuels and their vapors are extremely flammable and may explode when ignited.
  • Page 14 COMMON SAFETY SYMBOLS Electrical Shock Hazard / Attention Hearing Hazard Hazard Arc Flash Hazard or Electrocution Fire Hazard Explosion Hazard Hazard Body Electrostatic Fumes / Dust Entanglement Discharge Hazard Hazard Hazard Electrostatic Pinch Point / Burn Hazard Sensitive Area Entanglement Hazard Hazard Explosive or...
  • Page 15 COMMON SAFETY SYMBOLS Hot Surface Splash / Spray Radio Frequency Hazard Hazard Hazard Loose Clothing Remote Start Entanglement Stumble Hazard Hazard Hazard Pinch Point / Sever by Moving Belt Trip Hazard Rotating Parts Hazard Hazard Watch Head / Rotating Shaft Fall / Loss of Overhead Hazard...

  • Page 16: Operation And Maintenance Manual

    The Model XB7 is powered by a heavy-duty engine which drives an in line beater / blower shaft. The engine, blower housing with lift ring, and beater drum are mounted to a fabricated steel frame.
  • Page 17 KNOW YOUR MACHINE (CONTINUED) 1. Before mulching, read this entire manual. 2. Do not operate unit if unfamiliar with operational and safety procedures on this or any unit. 3. The force from the blower can kick up dust and blow over small items that are not secure. 4.

  • Page 18: Unpacking

    UNPACKING The XB7 Series Extreme Blower is normally shipped unpacked on a flat bed truck. Some units however are shipped palletized or crated to accommodate other methods of transport. If it is received in the original factory packaging, your new Extreme Blower may require some light assembly.

  • Page 19: Mounting

    MOUNTING The skid mounted Model XB7 Extreme Blower can be secured to any flatbed truck or trailer and is compact enough to be transported in a standard pickup truck. The ideal working position is in the back of the bed and on the shoulder side of the road with the load tray extending toward the mulch supply.

  • Page 20: Training

    BEFORE operating this equipment, read allinstructions and guidelines. This will help to you to minimize the hazards associated with the use of the XB7 Series Extreme Blower. Not all situations will apply to your unit since the mulcher configuration and specific job requirements will vary considerably.

  • Page 21: Pre-Operation Checklist

    PRE-OPERATION INSPECTIONS (CONTINUED) PRE-OPERATION CHECKLIST Before operating the applicator it is important to inspect the following items for safety and performance.  CHECK EVERY 8 HOURS (DAILY) - all units  Check fuel level  Crankcase oil level  Check engine oil level ...

  • Page 22: Startup

    STARTUP Before starting engine, familiarize yourself with this entire manual. Then read the engine manual. Force from the blower discharge can kick up dust and blow over items that are not secure. After reading the engine manual, you may start the engine. The diesel engine is provided with a keyed ignition star switch with a timed preheater switch.

  • Page 23: Operation Instructions

    5000 feet or greater, consult local engine service representative. MULCHING Your Model XB7 Extreme Blower will accept flakes or slabs of mulch for thrashing and blowing. The opening has been limited in height to minimize potential overloading. The XB7 Extreme Blower as equipped with standard flailing chain stations will blow mulch strands uniformly at distances 60 to 65 feet in calm air.

  • Page 24: Crew Requirements

    OPERATING INSTRUCTIONS (CONTINUED) CREW REQUIREMENTS A bale placed on the load tray must first be untied and the wire or twine removed to prevent from being engorged by the machine. Either the feeder or operator must cut or remove the baling twine or wire.

  • Page 25: Mulch Length

    OPERATING INSTRUCTIONS (CONTINUED) MULCH LENGTH Chain Configuration Pairs of forged steel clamps secure the chains to the beater shaft using 1/2 - 20NF bolts. The chains are of alloy steel, through hardened and mounted in pairs. The first is mounted 4 in. from the beater drum end sheet. The 60°...

  • Page 26: Anchoring Mulch

    OPERATING INSTRUCTIONS (CONTINUED) ANCHORING MULCH Mulch can be either "glued down" with tackifier, held down with netting, or "cut" into the soil with an implement. Anchoring the mulch material with a tackifier or Mulch Disc dramatically reduces the potential of damage from wind and rain. Tackifier Originally, emulsified asphalt was used predominantly for holding mulch in place.

  • Page 27: Cleaning And Maintenance

    Standard grade (proof) chain will break and could cause serious injury or even death. The XB7 Extreme Blower uses three matched flailing stations, using a 3 link, 4 link, 3 link configuration. The first is positioned approximately 4 in. from the drum side sheet (air inlet), and the others are positioned equidistant.
  • Page 28 CLEANING AND MAINTENANCE (CONTINUED) Blower The blower fan is keyed to the driven shaft with four square head set screws. Wheel Inspect these screws for tightness periodically and after the first twenty hours of use. If the fan becomes loose, reposition if necessary, then re-tighten screws. Screws can be accessed through blower outlet after discharge chute has been removed.
  • Page 29 CLEANING AND MAINTENANCE (CONTINUED) Axle Inspect all suspension components for exercise wear at approximately 6,000 miles of usage. Worn spring eye bushings, sagging or broken springs should be replaced. Repack bearings every 12 months or 12,000 miles. Brakes Inspect and service trailer brakes at yearly intervals. Magnets, which are worn unevenly, should be replaced.

  • Page 30: Drive Couplings

    CLEANING AND MAINTENANCE (CONTINUED) DRIVE COUPLINGS Flywheel to Shaft Pin Type Coupling The pin type drive coupling allows for axial movement of the shafts to compensate for vibrations produced by the engine, (as during cold starting) and torque during heavy loads. Axial movement is not restricted.

  • Page 31: Insert (Bushing) Replacement

    CLEANING AND MAINTENANCE (CONTINUED) INSERT (BUSHING) REPLACEMENT The bushing and inserts used in these coupling styles allows for flexibility and movement of the shafts to compensate for vibrations produced by the engine, and torque during heavy loads. Under normal conditions, the inserts will distribute these forces equally to protect the drive line components.

  • Page 32: Winterizing And Storage

    CLEANING AND MAINTENANCE (CONTINUED) WINTERIZING AND STORAGE When the season is over, a preventive maintenance plan for laying up the machine over the winter months will simplify spring start up. 1. Thoroughly clean and wash down the entire unit. 2. Peeling paint or rusty spots should be scraped, primed and painted. 3.

  • Page 33: Maintenance Schedule

    MAINTENANCE SCHEDULE Interval Description of Service Check engine and all mounting bolts. Check drive coupling set screws. Retorque if loosened. First Four (4) Check engine controls. Check engine manual related information. Hours Check engine fluid levels. Inspect running gear and hitch components. Clean air cleaner element.

  • Page 34: Specifications

    SPECIFICATIONS FEATURE OPTION DESCRIPTION Engine 49 HP Tier IV Kohler Diesel Capacity Up to 7 tons per hour Fuel Tank 12 gallons (45.4 liters) Capacity Drive Direct flexible insert drive coupling features easy access replacement bushings Flail Three fully adjustable full hardened chan flail stations Blower 22 - 5/8 in.

  • Page 35: Engine Dimensions

    ENGINE SPECIFICATION Estimated Weight: 900 lbs. Estimated Standard Overall Dimensions: Length (Rad to Housing): 28.9 in. Width (Rad): 21.5 in. Height (Rad): 30.0 in.
  • Page 36 NOTES...

  • Page 37: Parts Manual

    XB7 Extreme Blower Parts Manual WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...

  • Page 38: Instructions

    Axle Service Manual 100-M Manufacturer ED0053029490 Rev. 19.1 Engine Operation Manual Kohler Manufacturer COMPONENTS TRANSITION DISCHARGE BEARING BOOM ASSEMBLY ASSEMBLY BEATER DRUM FEED TRAY BLOWER HOUSING WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...

  • Page 39: Discharge Boom

    Seal Strap B-3054B-5AX Seal Hold Down  1/4 - 20 Nylon Insert Nut KITS AND MARKERS  Standard Hardware Item - Available at your local hardware store. WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...

  • Page 40: Discharge Elbow

    1/4 - 20 x 1/2 in. Hex Head Cap Screw KITS AND MARKERS   Standard Hardware Item - Available at your local hardware store. WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...

  • Page 41: Transition Assembly

    3/8 - 16 Nylon Insert Jam Nut KITS AND MARKERS  TM35M00-AX Complete Transition Assembly  Standard Hardware Item - Available at your local hardware store. WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...
  • Page 42 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...

  • Page 43: Lower Unit Details

    3/8 - 16 x 3/4 in. Hex Head Cap Screw  3/8 - 16 Nylon Insert Nut KITS AND MARKERS   Standard Hardware Item - Available at your local hardware store. WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...
  • Page 44 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...

  • Page 45: Drive Train Components

    1/2 - 20 Nylon Insert Nut NOT SHOWN 002256-12 Battery 080223 Battery box KITS AND MARKERS   Standard Hardware Item - Available at your local hardware store. WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...

  • Page 46: Flywheel Coupling

     EPRCO8515.40A Pin Style Flywheel Coupling Complete (Serial Numbers 4660+ )  EPRCO8515.41A Overhaul Kit  Standard Hardware Item - Available at your local hardware store. WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...

  • Page 47: Battery

    BATTERY Ref. Part Number Description Req’d 002256-12 Battery 080223 Battery Box 1, 2 1, 2 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...
  • Page 48 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...

  • Page 49: Engine

    Part Number Description KFI19E403-EPIC Diesel Engine, Kohler T4 1903 KK A7926-001 Oil Filter A7927-001 Fuel Filter A7928-001 Air Filter Element, Safety A7929-001 Air Filter Element, Primary WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...

  • Page 50: Engine Instrument Wiring

    ENGINE INSTRUMENT WIRING – KOHLER WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...

  • Page 51: Shutdown Instrument Wiring

    SHUTDOWN INSTRUMENT WIRING – KOHLER WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...
  • Page 52 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...

  • Page 53: Trailer Components

    Reflector, Amber 3 - 5/16 LI4040.12 Reflector, Amber 2 - 3/8 3043T625 U-Clamp for Feed Tray HA7150.02 Hair Pin Cotter for Feed Tray 023424 Break Away Switch WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...

  • Page 54: Trailer Axle

    TRAILER AXLE Ref. Part Number Description Req’d EPRAX5105.31 XB7 Brake / Axle with Leafs (Non-Serviceable) WL8-250-5 Hub / Brake Drum Assembly WL23-26 Brake Assembly, Left Side WL23-27 Brake Assembly, Right Side 080819 Wheel Assembly (ST225 / 75D15 on 15 x 6 Rim)

  • Page 55: Hub Assembly

    60° Cone Nut, 1/2 - 20 WL31-31-1 Outer Bearing Cup WL31-31-2 Outer Bearing Cone 005815-01 Spindle Washer 055789-GC Grease Cap 080821-GCP Rubber Plug --------------- Axle (Reference) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...

  • Page 56: Trailer Wiring Schematic

    TRAILER WIRING SCHEMATIC WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...
  • Page 57 This Page Left Blank Intentionally WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...
  • Page 58 Curb Side Road Side Rear View Front View WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...

  • Page 59: Unit Decals

    Decal - Hazard Triangle Decal  ---------------- Decal - OSHA Read Manual Decal 91-85-0009 Decal - Apex Logo A7160-001 Decal - XB7 Model NOT SHOWN A6288-001 Serial Number Nameplate - Skid A6286-001 Serial Number Nameplate - Trailer KITS AND MARKERS ...
  • Page 60 1, 2 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev.A...

  • Page 61: Trailer Safety Decals

    Decal ”Warning! Control Hazard! Lights...”  ---------------- Decal ”Warning! Runaway Vehicle Hazard! Breakaway...” and ”Control Hazard! Chains...” KITS AND MARKERS  A2270-001 Trailer Safety Decal Kit WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE XB7 OD1017 Rev. A...
  • Page 62 NOTES...

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