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Eager Beaver 20 Ton XPT Service Manual
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Eager Beaver 20 Ton XPT Service Manual

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Parts & Service Manual
25 Ton XPT / XPL
25 Ton XPT / XPL
General Engines Co., Inc., 548 Swedesboro Ave., Mickleton, NJ 08056
Parts: (800) 338-7088
20 Ton XPT
20 Ton XPT
ORDER GENUINE
EagerBeaverTrailers.com
New
2022
Sales: (800) 257-8163
Edition

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Summary of Contents for Eager Beaver 20 Ton XPT

  • Page 1 2022 Edition Parts & Service Manual 20 Ton XPT 20 Ton XPT 25 Ton XPT / XPL 25 Ton XPT / XPL ORDER GENUINE General Engines Co., Inc., 548 Swedesboro Ave., Mickleton, NJ 08056 Parts: (800) 338-7088 Sales: (800) 257-8163...
  • Page 2 l i a t s i & Axle: Dexter D225, Less Hubs & Drums Webb 8 Stud Hub Piloted Hub & Drum Slack Adjuster Determination Worksheet Ramps and Linkage (manual operation) 12-13 Electric Hydraulic Ramps w/counter balance locks Monarch Power-pack for hydraulic ramps Patented Roto-Ring and Fixed D-Rings a l l SAF Holland 2 Speed Landing Gear...
  • Page 3 Standard Model Drawings Model: 20 HAL Model: 20 HALX Model: 20 XPT Model: 25 XPT Model: 25 XPL Page 1...

  • Page 4: Trailer Setup

    See the trailer service manual for a schematic that shows how to properly wire the tow vehicle. For electric brake trailers, Eager Beaver can supply a proper truck harness and a brake controller. Refer to the literature provided with the brake controller for greater detail in installing the controller.
  • Page 5 Trailer Setup All Tow Behind Trailers Electrical Cable Plug electrical nose harness into the tow vehicle receptacle. Make sure that there is sufficient slack to allow trailer to fully articulate without the cable getting too tight or, at the same time, not allow it to touch the ground when traveling straight.
  • Page 6 Page 4...
  • Page 7 PART # QTY DESCRIPTION 2059014 TRAILER CONNECTED WARNING 2059370 LARGE BLUE EAGER BEAVER, 8" H x 58" Long 2062332 Optional MEDIUM BLUE EAGER BEAVER, 6" H x 37" L 2059325 HI TENSILE, WHITE 2059016 CHECK WHEEL LUG 2059162 TIRE INFLATION INFO...
  • Page 8 20-25 Tons with Dana D22 Axle Air Brake Components Includes D22 Axles MFG by Hendrickson & AXN Item Description Part # Seal 2055828 Inner Cone Bearing 2058309 Outer Cone Bearing 2058308 Inner Nut 2055836 Inner Lock Washer 2058268 Star Washer 2058267 Outer Nut 2059229...
  • Page 9 20-25 Ton with Dexter D225 Axle Air Brake Components Bushing Spider Anchor In Brake Repair Kit Anchor Pin In Brake Repair Kit " " " " Roller In Brake Repair Kit Roller Pin In Brake Repair Kit Roller Pin Retainer In Brake Repair Kit + Not Used 10 Retractor Spring...
  • Page 10 Please fill in the chart below when ordering a cam shaft HEAD STYLE LEFT HAND SMALL RIGHT HAND SMALL LEFT HAND LARGE RIGHT HAND LARGE DIMENSION SPLINE “ A“ “B” “C” “D” Fax the completed worksheet to Eager Beaver Trailers @ 856-423-0999. Your Name: Your Voice Tel #: Page 8...
  • Page 11 Eager Beaver Trailers 20 & 25 Ton Tag Webb 8 Stud Hub Piloted Hub With Outboard Drum 275MM (10.827") Diameter Bolt Circle; 12¼" X 7½" Brake Shoes Item Nomenclature Remarks 2062151 Webb 20271 (w Studs & Cups) Drum 2062152 Webb 63680F...
  • Page 12 Page 10...
  • Page 13 ^ 22.5K Dexter Axles used intermittently between 2-2014 & 2-2015; and extensively after 2-2015 Original Slack Manufacturer: OEM Part Number on Original Slack Fax your order to Eager Beaver Trailer Parts: 856-423-0999 Your Name: Your Voice Telephone: Eager Beaver Trailers - 548 Swedesboro Ave, Mickleton, NJ 08056 Telephone 800-338-7088; FAX 856-423-0999 Page 11...
  • Page 14 LADDER RAMPS FL BOM List Price List Price Part # NJ Part # Trailer Model Description Each Pair 992803 2062098 10-12 Ton 6' Long, 15" Bucket (Double Acting) * $357.00 $714.00 991801 2059342 10-12 Ton, DOW 5' Long, 15" Bucket (Single Acting) * $295.14 $590.28 991809...
  • Page 15 Ramps and Linkage including conversion Kit 15 - 25 Ton Tag Trailers Item Part No. Description 2062167 20XPT Wood Ramp (6') 2062216 25XPT / XPL Wood Ramp (6') 2060935 20XPT & 25 XPT / XPL Ladder Ramp (6') 2062168 Light Weight Wood Filled Ramp Movable Link 4.5" Hole to Hole Center (23" Wide) 2062340 Ladder Ramp Movabe Linkage (21"...
  • Page 16 Page 14...
  • Page 17 Page 15...
  • Page 18 Roto‐Ring:   15,000 Lbs (360 Degree) Working Load Limit Complete Roto‐Ring Assembly Part #  2063020 Item Part # Description 2060621 Clip 2060640 D-Ring (1" Diameter) 2060620 Base Fixed D‐Ring   (D‐Ring and Clip included) Part # Description 2054792 1" Diameter - 15,000 Working Load Limit 2054733 ⅝" Diameter - 6,130 Working Load Limit Page 16...
  • Page 19 20 TON 2- SPEED SQUARE JACK (SAF HOLLAND) 2063013 (Complete less Handle) COLLAR 2062315 THRUST BEARING 2062316 BEVEL GEAR 2062306 PINION GEAR 2062305 GROOVE PIN ¼” x 1.5” 2062321 TOP COVER 2062307 GEAR BOX HALF (Outside) 2062319 OUTPUT GEAR 2062311 JACK SHAFT 2062313 INPUT GEAR...
  • Page 20 Page 18...
  • Page 21 Page 19...
  • Page 22 Page 20...
  • Page 23 Page 21...
  • Page 24 2 AXLE TAG WITH ABS PARTS LIST Item Description 2062139 4005001030 (2&3 AXLE ECU) 2062080 SPRING BRAKE VLV,SEALCO 110800 2062102 4497130180 6' SENSOR EXT CABLE 2062086 441-032-808-0 SENSOR W 1' CABLE 2062085 899-759-815-4 SENSOR CLIP 381001 3/8HOSE X 60" w /SERV, GLADHAND 381002 3/8HOSE X 60"...
  • Page 25 Page 23...
  • Page 26 Page 24...
  • Page 27 Page 25...
  • Page 28 Page 26...
  • Page 29 PLUS (Positive Lock Under Seal) Harness & LED Lights Parts List Item Part no Qty Description 2062094 4 S/T/T "LED" LIGHT 2062095 6 2.5" AMBER LED MARKER LIGHT 2062093 5 2.5" RED LED MARKER LIGHT 2057075 1 LICENSE PLATE LIGHT (Non LED, One-Piece) 2057072 1 LICENSE PLATE LIGHT HOUSING (2-piece only) 2057074...
  • Page 30 CUSH CLC-25-005 (with Trac-Align) Bushing Only, 6.75"L x 1.25" ID 2062281 Washer, 0.875 SAE ID 2062030 E-20 Torx Bolt .875"-9UNC x 10" 2062285 SecureLoc Nut .875"-9UNC incl. w/ Bolt Reducer fm 1.25" OD to 0.9" ID 2062029 Trac-Align, eccentric, outer 2062031 Trac-Align, washer, inner 2062032...
  • Page 31 CUSH CLC-25-005L (with Trac-Align) Bushing Only, 6.75"L x 1.25" ID 2062281 Wear Washer 2062282 Washer, hard, 0.875 SAE ID 2062030 E-20 Torx Bolt 0.875"-9UNC x 10" 2062285 SecureLoc Nut 0.875"-9UNC incl. w/ Bolt Reducer fm 1.25" OD to 0.9" ID 2062029 Trac-Align, eccentric, outer 2062031...
  • Page 32 Page 30...

  • Page 33: Air System Parts

    AIR SYSTEM PARTS 25 XPL CUSH LIFT (994684) (Toggle Valve used Before January 2007) ITEM # PART # QTY DESCRIPTION 322096 CUSH CLC-25-005 LOW MT LI FT 991935 25K77T HP ASS W/SB A/R AX ASSY 2062166 CUSH XPL HT CONTROL VALVE KIT 2062140 PRESS REG VALVE,FIXED @ 70 PSI 2062082...
  • Page 34 Page 32...
  • Page 35 , 14893 Hiighway 27, Lake Wales, Florida, USA, 33859, 1-800-257-8163 This drawing and speci cations are the property of General Engines Co., Inc. dba Eager Beaver Trailers shall not be reproduced, copied or used in any fashion without express written permission. Also, General Engines Co., Inc.
  • Page 36 Oblong Reflector - Amber 2062130 Oblong Reflector - Red 2060735 Eager Beaver Trailers Mud Flap - White 24" x 18" 2054792 Weld-on 1" Dia. Fixed D-Ring & Clip (15,000# WLL) 2054733 Weld-on 5/8" Dia. Fixed D-Ring & Clip (6,130# WLL)
  • Page 37 15-20 TON WITH LANDING GEAR TOOL BOX 43” BC (with Landing Gear) 2063008 Note: All Eager Beaver Trailers are manufactured with a steel tray plate in the draw bar. Therefore, Toolbox Lid Kits do NOT include a tray plate (i.e., a toolbox bottom).
  • Page 38 2022 Edition Operation | Maintenance | Service 20 Ton XPT 20 Ton XPT 25 Ton XPT / XPL 25 Ton XPT / XPL ORDER GENUINE General Engines Co., Inc., 548 Swedesboro Ave., Mickleton, NJ 08056 Parts: (800) 338-7088 Sales: (800) 257-8163...

  • Page 39: Maintenance Procedures

    ® 7700/9700 4-Spring Suspension Series Maintenance Procedures ® Hutchens Industries Advancing the Practical Application of Suspension Technology Springfield, MO (800) 654-8824 (417) 862-5012 ■ ■ Fax (417) 862-2317 www.hutchensindustries.com ■...
  • Page 40 7700/9700 4-Spring Suspension Ser Warning We strongly emphasize that each of the maintenance procedures that we will discuss have a significant safety purpose. Failure to maintain proper torque values on each of the suspension components can result in a failure of suspension components.
  • Page 41 ® ries – Maintenance Procedures Now let’s look closely at the maintenance requirements for each of the suspension’s main component groups. Axle Clamp Group and Springs Check the torque on the U-bolt nuts by alternately tightening opposing corners of the clamp assembly. See Figure 1. a.
  • Page 42 Rocker Bushings The recommended torque values for the rocker bushing clamp bolts are different for each model. a. If you are working on the 7700 model suspension, the 5/8" – 18 rocker step bolts should be tightened to a dry level of 170 lb-ft of torque.

  • Page 43: Wheel Bearings

    WHEEL BEARINGS OIL LUBRICATED WHEEL ENDS*: GREASE LUBRICATED WHEEL ENDS: * N o te: For unitized wheel ends, please refer to G rease should be replaced if contaminated or if the hub the Spicer RM S e rvice Manual ™ is removed from the spindle.
  • Page 44 WHEEL BEARING ADJUSTMENT PRO C E D U R E WARNING F A I L U R E TO TO RQU E T H E O U T E R LO C K N U T P RO P E R LY C O U L D C AU S E T H E W H E E L TO C O M E O F F D U R I N G V E H I O U B L E R RA N G E M E N T C L E O P E RAT I O N...
  • Page 45 RECOMMENDED BRAKE ADJUSTMENT PRO C E D U R E C AUTION W H E N AU TO M AT I C B RA K E A D J U ST E RS A R E C AUTION F A I L U R E TO P RO P E R LY A D J U ST B RA K E S C O U L D U S E D I T I S N E C E S SA RY TO FO L LOW T H E I N STA L L AT I O N A N D C AU S E R E D U C E D B RA K I N G P E R FO R M A N C E...
  • Page 46 B RAKE DISA S S E M B LY / A S S E M B LY B RAKE DISA S S E M B LY: 6" B RA K E 1. Release brakes and back off slack adjuster. D J U ST E R (A-A H O L E S 2.
  • Page 47 WELDING ABS WHEEL SPEED SENSOR BLO C K S O N EO R XC I T E R I N G H E E L P E E D E N S O R O U N T I N G LO C K O U N T E N S O R...

  • Page 48: Torque Specifications

    TO RQUE SPECIFICAT I O N S FA STENER SPECIFICAT I O N S PA RT NAME SIZE & THREAD TO RQU E Spindle Outer Nut 2 5/8 - 16 UN 250-400 ft.-lbs. Cam Brackets 5/16 - 18 Self-tapping 175-225 in.-lbs. Air Chamber 5/8 - 11 UNC 100-115 ft.-lbs.

  • Page 50: Ride Height Adjustment

    BARKSDALE RIDE HEIHT CONTROL VALVE INSTALLATION and ADJUSTMENT PROCEDURES IMPORTANT: DO NOT OVERTIGHTEN fittings onto the Part Number height control valve. Overtightening the Mounting fittings may damage the valve body. Studs VALVE MOUNTING/AIR LINE ATTACHMENT IMPORTANT: Before installing the height control valve, please review the drawings in the height Supply Port control valve kit in order to determine the...
  • Page 51 Product Bulletin December, 2004 No. 4002 25XPL Operation Models Affected - 25XPL This bulletin is intended to describe how to operate the lift axle of the 25XPL trailer. The lift axle should always be lifted, raised, unless the two rear axles are loaded in excess of 34,000 pounds. If you should need to use the lift axle, always have the axle lifted until after the trailer is loaded.

  • Page 52: Installation

    Barksdale Height Control Valve Installation Physical Description The Barksdale Height Control Valve (HCV) is a three-mode valve used to control the height of a vehicle by directing air to the air spring suspension. The main physical features of the valve are the following; (2) delivery ports*, (1) Exhaust port, (1) inlet/supply port, (1) Height Control Handle, and (2) ¼”...
  • Page 53 Easy-Stop™ Enhanced Easy-Stop with PLC Trailer ABS Blink Code Diagnostic Guide Easy-Stop Easy-Stop 2S/1M, 2S/1M Basic 2S/2M*, 4S/2M*, 4S/3M* ECU/Modulator Valve Assembly ECU/Modulator Valve Assembly External modulator valve and cable required. Enhanced Easy-Stop with PLC 2S/1M Basic ECU/Single 2S/2M Standard ECU/Dual Modulator Valve Assembly Modulator Valve Assembly YE 2/6...

  • Page 54: Troubleshooting And Repair

    Troubleshooting and Repair Enhanced Easy-Stop blink codes may be accessed by ignition circuit and counting ashes on the trailer ABS indicator lamp on the side of the trailer. To access blink codes: • Turn ignition ON for one second, • i t i •...
  • Page 56 Slack categories/Brake--Suspension-Systems/ Adjusters If you do not have internet access, please call Eager Beaver Trailers at 800-257-8163 and we will send you the OEM Service Manuals on CD Rom. Eager Beaver Trailers Parts Manuals may also be downloaded from...
  • Page 59 ©2017...

This manual is also suitable for:

25 ton xpt25 ton xpl