Vollmer MAP 200 Operating Instructions Manual

Machine for the automatic levelling of band saw blades
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OPERATING
INSTRUCTIONS
MAP 200 / 400
Machine for the automatic levelling of band saw
blades
Page:
Issue:
980107-fr-01

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Summary of Contents for Vollmer MAP 200

  • Page 1 OPERATING INSTRUCTIONS MAP 200 / 400 Machine for the automatic levelling of band saw blades Page: Issue: 980107-fr-01...
  • Page 3: Forward

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 1-1 FORWARD These operating instructions were written for the purpose of being read, understood and exactly ob- served by all those responsible for the machine. We recommend careful reading of the operating instructions before initial operation, as we are unable to accept any liability for damage or faults occurring as a result of non-compliance.
  • Page 5: Table Of Contents

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 2-1 LIST OF CONTENTS Designation Chapter / page FORWARD ...................... 1-1 LIST OF CONTENTS ..................2-1 SAFETY REGULATIONS ................3-1 Explanation of symbols.....................3-1 Transport ..........................3-1 Machine operation ......................3-2 3.3.1 Set-up mode ......................3-2...
  • Page 6 VOLLMER WERKE Issue: 01 Operating instructions Page: 2-2 MAP 200 / 400 9.1.4 Automatic operation.................... 9-2 Display of incorrect settings ..................... 9-3 OPERATING INSTRUCTIONS ..............10-1 10.1 Installation of the blade ....................10-1 10.2 Standard adjustment...................... 10-2 10.3 Blade thickness adjustment ................... 10-3 10.4 Adjustment of the measure reference................
  • Page 7: Safety Regulations

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 3-1 SAFETY REGULATIONS Explanation of symbols The following warning signs are attached to the machine: Caution DANGER OF ACCIDENTS! Caution HIGH VOLTAGE! Disconnect unit from mains! Maintenance by qualified staff only!
  • Page 8: Machine Operation

    Issue: 01 Operating instructions Page: 3-2 MAP 200 / 400 Machine operation The machine is constructed in accordance with state of the art and recognized safety standards. De- spite these precautions, however, dangers or impairments to the machine can occur under certain cir- cumstances.
  • Page 9: Electrical System

    Application in accordance with the intended purpose also implies adherence to the operating and maintenance conditions contained in the operating instructions. All Vollmer systems are designed as self-contained units and are safety-inspected. If they are to be used in wider applications, e.g. connection to central systems (e.g. central coolant supply, central ex- traction system, etc.), the customer must ensure that the resulting overall system complies with the...
  • Page 11: Technical Characteristics

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 4-1 TECHNICAL CHARACTERISTICS Band saw MAP 200 MAP 400 Blade Width < 206 mm < 400 mm Blade Length 5 - 10,5 mm 5 – 19 mm Blade Thickness 0,8 - 1,47 mm 0,8 –...
  • Page 13: Installation Site Requirements

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 5-1 INSTALLATION SITE REQUIREMENTS Foundation, floor properties The load-bearing capacity of the floor (or ceiling) must be examined by a statics expert commissioned by the customer. If necessary, a foundation adapted to the conditions on site must be provided.
  • Page 14 VOLLMER WERKE Issue: 01 Operating instructions Page: 5-2 MAP 200 / 400 MAP200 1675...
  • Page 15 Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 5-3 MAP400 1780...
  • Page 17: Notes On Transport And Installation

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 6-1 NOTES ON TRANSPORT AND INSTALLATION Slinging points for load-carrying equipment 1780 1375 1315 Only use hoists and load-carrying equipment of sufficient capacity. All local safety regulations and general accidental prevention regulations must be observed.
  • Page 18: Packaging

    VOLLMER WERKE Issue: 01 Operating instructions Page: 6-2 MAP 200 / 400 Packaging The machine is shipped in one piece. Unless otherwise specified, the packaging corresponds to the packaging directives issued by the German Association of Mechanical Engineering Institutes (VDMA).
  • Page 19: Installing The Machine

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 6-3 Grease all unpainted parts lightly after removing the rust protection agent. Installing the machine The installation site must conform to the conditions specified in the chapter “Requirements at the in- stallation site“.
  • Page 21: Preparations For Start-Up

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 7-1 PREPARATIONS FOR START-UP Connection to the electrical mains The specification of the local electricity board must be observed. For connected loads, please refer to the specifications. Work on the electrical system may only be performed by qualified electricians.
  • Page 22 VOLLMER WERKE Issue: 01 Operating instructions Page: 7-2 MAP 200 / 400...
  • Page 23: Preparation For Start Up

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 8-1 PREPARATION FOR START UP Elements of the machine 1 Frame 2 Blade support 3 Compressed air supply 4 Table with rollers 5 Rail Only on MAP 400 6 Foot 7 Limit switch 8.1.1 Installation of the machine...
  • Page 24: Designation Of Operation Elements

    VOLLMER WERKE Issue: 01 Operating instructions Page: 8-2 MAP 200 / 400 Designation of operation elements 1 Mains switch 2 Blade clamping 3 Measuring device 4 Levelling unit 5 Control panel 6 Blade driving device 7 Blade guide 8 Auxiliary blade driving device...
  • Page 25: Blade Driving Device

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 8-3 8.2.1 Blade driving device MAP 200 MAP 400 1 Pressure roller adjustment screw 1 Pressure roller jack 2 Pressure roller 2 Pressure roller 8.2.2 Auxiliary driving device (Only for MAP400)
  • Page 26: Control Panel

    VOLLMER WERKE Issue: 01 Operating instructions Page: 8-4 MAP 200 / 400 Control panel 8.3.1 Key functions of control panel Indicator lamp "Attention" When the main switch is turned on, this indicator lamp lights up, signalling that the machine is ready for operation. During operation, if the indicator lamp is ...
  • Page 27 Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 8-5 Cursor moving to the left Cursor moving to the right Cursor moving up Cursor moving down Function keys The functions of the keys are indicated in the display The function key F1 and F2 are described in chapter «...
  • Page 29: Program Description

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 9-1 PROGRAM DESCRIPTION Operating cycle The function keys F3 (Page up) and F4 (Page down) can be used to move from page to page. Note 9.1.1 Starting Initialisation Starting...
  • Page 30 VOLLMER WERKE Issue: 01 Operating instructions Page: 9-2 MAP 200 / 400 9.1.4 Automatic operation Display of cycle datas 1/3 Deformation : Dynamic display of the deformation measured Tolerance : Levelling tolerance display Elapsed time : Elapsed time since the beginning of cycle Good traject.
  • Page 31: Display Of Incorrect Settings

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 9-3 Display of incorrect settings These messages can appear in the event of incorrect adjustment of the machine. Display Unsatisfied conditions To start the measurement cycle, the levelling unit must be in backward position.
  • Page 33: Operating Instructions

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 10-1 10 OPERATING INSTRUCTIONS 10.1 Installation of the blade a) Raise the blade clamping units b) Lower the upper and lower front blade guides c) Put the blade on the top part...
  • Page 34: Standard Adjustment

    VOLLMER WERKE Issue: 01 Operating instructions Page: 10-2 MAP 200 / 400 10.2 Standard adjustment The values indicated below are given as an indication and can vary depending on the steel quality and saw blade shapes. Note Levelling tolerance Recommended value :...
  • Page 35: Blade Thickness Adjustment

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 10-3 10.3 Blade thickness adjustment Pressurise the rollers. Touch the blade lightly with the rollers by adjusting the screw 1. Adjust the thickness with the help of the stop screw 1 along graduated scale 2.
  • Page 36: Adjustment Of The Measure Reference

    VOLLMER WERKE Issue: 01 Operating instructions Page: 10-4 MAP 200 / 400 10.4 Adjustment of the measure reference a) Adjust the levelling to the backwards position. b) Initialize the measuring sensor. c) Drive the blade to the right. d) Locate the average deformation displayed on the screen and position on this value.
  • Page 37: Maintenance Instructions

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 11-1 11 MAINTENANCE INSTRUCTIONS When carrying out maintenance and repair work, the safety requirements described in chapter 3 must be observed. Correct maintenance is essential to the operational reliability and service life of the machine. Since operating conditions may vary, it is not possible to determine at this point how often wear checks or inspections are necessary.
  • Page 38: Lubrication Of Measuring Device Carriage

    VOLLMER WERKE Issue: 01 Operating instructions Page: 11-2 MAP 200 / 400 11.1.1 Lubrication of measuring device carriage Lubrication interval: Monthly It is prohibited to coat sensors with grease or to clean with the help of a solvent. Attention The measuring sensor should be cleaned daily with the help of a clean soft rag.
  • Page 39: Consumables, Accessories And Options

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 12-1 12 CONSUMABLES, ACCESSORIES AND OPTIONS The products listed in the following table are approved for use in our machines. The oil companies, who have vouched for their compliance with our requirements, recommend the oil and grease types to us.
  • Page 41: Diagnosis

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 13-1 13 DIAGNOSIS This machine is equiped of an error display system. Interventions and the diagnosis on the machine should be carried out only by qualified personal. Default Display Diagnosis •...
  • Page 43: Complementary Devices

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 14-1 14 COMPLEMENTARY DEVICES 276600-01 Stand for short band saws with length 5 to 8 m for MAP200 276601-01 Stand for short band saws with length 5 to 8 m for MAP400...
  • Page 45: Layouts And Diagrams

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 15-1 15 LAYOUTS AND DIAGRAMS Dimension layout MAP 200 1675...
  • Page 46 VOLLMER WERKE Issue: 01 Operating instructions Page: 15-2 MAP 200 / 400 Dimension layout MAP 400 1780...
  • Page 47: Foundation Layout

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 15-3 Foundation layout MAP 200 1675...
  • Page 48 VOLLMER WERKE Issue: 01 Operating instructions Page: 15-4 MAP 200 / 400 Foundation layout MAP 400 1780...
  • Page 49: Transport Instructions

    Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 15-5 Transport instructions MAP 200 et 400 1780 1375 1315...
  • Page 50: Electric And Pneumatic Diagram

    VOLLMER WERKE Issue: 01 Operating instructions Page: 15-6 MAP 200 / 400 Electric and pneumatic diagram...

This manual is also suitable for:

Map 400

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