Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 1-1 FORWARD These operating instructions were written for the purpose of being read, understood and exactly ob- served by all those responsible for the machine. We recommend careful reading of the operating instructions before initial operation, as we are unable to accept any liability for damage or faults occurring as a result of non-compliance.
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 3-1 SAFETY REGULATIONS Explanation of symbols The following warning signs are attached to the machine: Caution DANGER OF ACCIDENTS! Caution HIGH VOLTAGE! Disconnect unit from mains! Maintenance by qualified staff only!
Issue: 01 Operating instructions Page: 3-2 MAP 200 / 400 Machine operation The machine is constructed in accordance with state of the art and recognized safety standards. De- spite these precautions, however, dangers or impairments to the machine can occur under certain cir- cumstances.
Application in accordance with the intended purpose also implies adherence to the operating and maintenance conditions contained in the operating instructions. All Vollmer systems are designed as self-contained units and are safety-inspected. If they are to be used in wider applications, e.g. connection to central systems (e.g. central coolant supply, central ex- traction system, etc.), the customer must ensure that the resulting overall system complies with the...
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 5-1 INSTALLATION SITE REQUIREMENTS Foundation, floor properties The load-bearing capacity of the floor (or ceiling) must be examined by a statics expert commissioned by the customer. If necessary, a foundation adapted to the conditions on site must be provided.
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 6-1 NOTES ON TRANSPORT AND INSTALLATION Slinging points for load-carrying equipment 1780 1375 1315 Only use hoists and load-carrying equipment of sufficient capacity. All local safety regulations and general accidental prevention regulations must be observed.
VOLLMER WERKE Issue: 01 Operating instructions Page: 6-2 MAP 200 / 400 Packaging The machine is shipped in one piece. Unless otherwise specified, the packaging corresponds to the packaging directives issued by the German Association of Mechanical Engineering Institutes (VDMA).
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 6-3 Grease all unpainted parts lightly after removing the rust protection agent. Installing the machine The installation site must conform to the conditions specified in the chapter “Requirements at the in- stallation site“.
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 7-1 PREPARATIONS FOR START-UP Connection to the electrical mains The specification of the local electricity board must be observed. For connected loads, please refer to the specifications. Work on the electrical system may only be performed by qualified electricians.
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 8-1 PREPARATION FOR START UP Elements of the machine 1 Frame 2 Blade support 3 Compressed air supply 4 Table with rollers 5 Rail Only on MAP 400 6 Foot 7 Limit switch 8.1.1 Installation of the machine...
VOLLMER WERKE Issue: 01 Operating instructions Page: 8-4 MAP 200 / 400 Control panel 8.3.1 Key functions of control panel Indicator lamp "Attention" When the main switch is turned on, this indicator lamp lights up, signalling that the machine is ready for operation. During operation, if the indicator lamp is ...
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Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 8-5 Cursor moving to the left Cursor moving to the right Cursor moving up Cursor moving down Function keys The functions of the keys are indicated in the display The function key F1 and F2 are described in chapter «...
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 9-1 PROGRAM DESCRIPTION Operating cycle The function keys F3 (Page up) and F4 (Page down) can be used to move from page to page. Note 9.1.1 Starting Initialisation Starting...
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VOLLMER WERKE Issue: 01 Operating instructions Page: 9-2 MAP 200 / 400 9.1.4 Automatic operation Display of cycle datas 1/3 Deformation : Dynamic display of the deformation measured Tolerance : Levelling tolerance display Elapsed time : Elapsed time since the beginning of cycle Good traject.
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 9-3 Display of incorrect settings These messages can appear in the event of incorrect adjustment of the machine. Display Unsatisfied conditions To start the measurement cycle, the levelling unit must be in backward position.
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 10-1 10 OPERATING INSTRUCTIONS 10.1 Installation of the blade a) Raise the blade clamping units b) Lower the upper and lower front blade guides c) Put the blade on the top part...
VOLLMER WERKE Issue: 01 Operating instructions Page: 10-2 MAP 200 / 400 10.2 Standard adjustment The values indicated below are given as an indication and can vary depending on the steel quality and saw blade shapes. Note Levelling tolerance Recommended value :...
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 10-3 10.3 Blade thickness adjustment Pressurise the rollers. Touch the blade lightly with the rollers by adjusting the screw 1. Adjust the thickness with the help of the stop screw 1 along graduated scale 2.
VOLLMER WERKE Issue: 01 Operating instructions Page: 10-4 MAP 200 / 400 10.4 Adjustment of the measure reference a) Adjust the levelling to the backwards position. b) Initialize the measuring sensor. c) Drive the blade to the right. d) Locate the average deformation displayed on the screen and position on this value.
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 11-1 11 MAINTENANCE INSTRUCTIONS When carrying out maintenance and repair work, the safety requirements described in chapter 3 must be observed. Correct maintenance is essential to the operational reliability and service life of the machine. Since operating conditions may vary, it is not possible to determine at this point how often wear checks or inspections are necessary.
VOLLMER WERKE Issue: 01 Operating instructions Page: 11-2 MAP 200 / 400 11.1.1 Lubrication of measuring device carriage Lubrication interval: Monthly It is prohibited to coat sensors with grease or to clean with the help of a solvent. Attention The measuring sensor should be cleaned daily with the help of a clean soft rag.
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 12-1 12 CONSUMABLES, ACCESSORIES AND OPTIONS The products listed in the following table are approved for use in our machines. The oil companies, who have vouched for their compliance with our requirements, recommend the oil and grease types to us.
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 13-1 13 DIAGNOSIS This machine is equiped of an error display system. Interventions and the diagnosis on the machine should be carried out only by qualified personal. Default Display Diagnosis •...
Operating instructions VOLLMER WERKE Issue: 01 MAP 200 / 400 Page: 14-1 14 COMPLEMENTARY DEVICES 276600-01 Stand for short band saws with length 5 to 8 m for MAP200 276601-01 Stand for short band saws with length 5 to 8 m for MAP400...
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