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- Page 1 OM-282691E 2021-06 Processes Induction Heating Description Induction Heating Accessory Air-Cooled Cables For CE And Non-CE Models OWNER’S MANUAL For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING..............1 Symbol Usage . - Page 4 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. LLC, 1635 West Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s), Commission Regulation(s) and Standard(s).
- Page 5 DECLARATION OF CONFORMITY For United Kingdom (UKCA marked) products. MILLER Electric Mfg. LLC, 1635 West Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Regulation(s) and Standard(s).
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Page 6: Section 1 - Safety Precautions - Read Before Using
SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING Protect yourself and others from injury—read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! – Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. -
Page 7: Additional Hazards For Installation, Operation, And Maintenance
� Do not overheat coated metals, such as galvanized, lead, or cad- � Use only correct fuses or circuit breakers. Do not oversize or by- mium plated steel, unless the coating is removed from the heated pass them. area, the area is well ventilated, and while wearing an air-supplied �... -
Page 8: California Proposition 65 Warnings
−by or conduct individual risk assessment for welders. All welders see the bulletin at this location: https://www.millerwelds.com/-/media/ should use the following procedures in order to minimize exposure to miller-electric/files/pdf/safety/bulletins/bulletin-on-induction-heating- EMF fields from the welding circuit: and-emf-exposure.pdf 1. Keep cables close together by twisting or taping them, or using a About Implanted Medical Devices: cable cover. -
Page 9: Section 2 - Consignes De Sécurité - Lire Avant Utilisation
SECTION 2 – CONSIGNES DE SÉCURITÉ - LIRE AVANT UTILISATION Pour écarter les risques de blessure pour vous-même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. -
Page 10: Symboles De Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
� Attention aux risques d’incendie: tenir un extincteur à proximité. LES FUMÉES ET LES GAZ peuvent � Stocker des produits inflammables hors de la zone de travail. être dangereux. � Ne pas placer l’appareil sur, au-dessus ou à proximité de surfaces Le chauffage à... -
Page 11: Proposition Californienne 65 Avertissements
Les CHAMPS LES CHARGES ÉLECTROMAGNÉTIQUES (CEM) ÉLECTROSTATIQUES peuvent peuvent affecter les implants endommager les circuits imprimés. médicaux. � Établir la connexion avec la barrette de terre AVANT de manipuler des cartes ou des pièces. � Les porteurs de stimulateurs cardiaques et autres implants médi- caux doivent rester à... -
Page 12: Principales Normes De Sécurité
Tous les soudeurs doivent ap- (CEM), se reporter au communiqué suivant: pliquer les procédures suivantes pour minimiser l’exposition aux CEM https://www. millerwelds. com/-/media/miller-electric/files/pdf/safety/ provenant du circuit de soudage: bulletins/bulletin-on-induction-heating-and-emf-exposure.pdf 1. Rassembler les câbles en les torsadant ou en les attachant avec En ce qui concerne les implants médicaux :... -
Page 13: Section 3 - Definitions
Do not grip material near cutting path. Safe18 201 SECTION 3 – DEFINITIONS Turn off power before disassembling torch. 3-1. Additional Safety Symbol Definitions � Some symbols are found only on CE products. Safe19 201 Do not remove or paint over (cover) the label. Do not remove or paint over (cover) the label. -
Page 14: Section 4 - Specifications
SECTION 4 – SPECIFICATIONS 4-1. Dimensions and Weights A. Air-Cooled Heating Cables Part No. Dimensions Weight 301453030 Length: 30 ft (9.1 m) 15 lb (7 kg) 301453050 Length: 50 ft (15.2 m) 24 lb (11 kg) 301453080 Length: 80 ft (24.4 m) 37 lb (17 kg) B. -
Page 15: Section 5 - Installation
SECTION 5 – INSTALLATION 5-1. Installing Preheat Insulation � Install preheat insulation before instal- ling air-cooled cable if temperature will be above 302° F / 150° C. � Maximum air-cooled cable preheat temperatures for ArcReach Heater: 302° F / 150° C, 600° F / 315° C with added preheat insulation. -
Page 16: Installing Air-Cooled Cables
Air-Cooled Cable(s) Preheat Insulation Workpiece Weld Joint Twisted Leads 5-2. Installing Air-Cooled Cables Tape marking cente Prior to placing hea A. Pipe Installation cover is recommend Cable from abrasion Wrap preheat cover a note this does not act as protect from job site and Put a piece of fibergla middle of the cable on This is an example of a typical Air-Cooled coil on small... - Page 17 B. Metal Plate Installation DANGER! – Do not use wire or metal straps to secure cables in place. Instead, use plastic cable ties, tape or non conductive strap to secure cables. DANGER! – Do not hang cables on steel brackets, hangers, or other mechanisms.
- Page 18 C. Series Adapter Installation DANGER! – Do not use wire or metal straps to secure cables in place. Instead, use plastic cable ties, tape or non conductive strap to secure cables. DANGER! – Do not hang cables on steel brackets, hangers, or other mechanisms.
- Page 19 D. Cable Length Installation Chart � Cable lengths determined with: � Insulation - 1 in.(2.5cm) � Cable Loop Distance - 24 in.(61cm) � Cable Off Pipe - 24 in.(61cm) NPS Pipe Size in. Cable Length Required For 2 Cable Length Required For 3 Cable Length Required For 4 (cm) Turns Per Side ft(m)
- Page 20 E. Preheat Insulation With Cable Harness 301334 1 Cut Line Preheat insulation with loops is config- ured to be cut in multiples of 24 in. (610 mm) lengths. There are double stitched lines at 24 in. Intervals. To prevent fray- ing, cut to desired length between the lines.
- Page 21 96.00 (2438 mm) 120.50 in. (3061 mm) Ref. 274541-A F. Preheat Insulation With Cable Harness (Determine Length Of Starting Lead) F. Determining Length Of Starting Lead For Insulation With Straps Starting Lead To determine the length of the start- ing lead, subtract the required cable length (from table in Section 5-8-E), DANGER! –...
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Page 22: Section 6 - Maintenance
SECTION 6 – MAINTENANCE 6-1. Routine Maintenance DANGER! – Stop using equipment if plug, receptacle, or cable is damaged. Disconnect power before maintaining. Never use abrasive or highly alkaline cleaners, aromatic or halogenated solvents, or solvents such as methyl ethyl ketone (MEK) or hydrochloric acid on heater or accessories. -
Page 23: Section 7 - Parts List
SECTION 7 – PARTS LIST Figure 7-1. Air-Cooled Cable Assembly Table 7–1. Air-Cooled Cable Assembly Item No. Dia. Mkgs. Part No. Description Quantity 254889 Shell, Connector Cable Male 254890 Collar, Coupling 224258 Clamp, Strain Relief Pin 228296 Screw, KA35 x 10 Pan Hd-Phl Sst Pln Pt Thread Forming 288433 Label, Danger ArcReach Heater Cable Wrap To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. -
Page 24: Section 8 - Accessories List
SECTION 8 – ACCESSORIES LIST Part No. Description Equipment And Options 195437 Series Cable Adapter, 18 in. (46 cm) for connecting two cables in series 194968 Thermocouple Extension, Cable, ext, 6 pair type K, 50 ft (15.2 m) 200201 Thermocouple Extension, Cable, ext, 1 TC type K, 25 ft (7.6 m) armored 204669 Preheat Insulation, 1/2 x 6 x 120 in. - Page 25 Notes...
- Page 26 Notes...
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Page 27: Warranty
Effective January 1, 2021 (Equipment with a serial number preface of NB or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions TIG Torches (No Labor) below, Miller Electric Mfg. - Page 28 Appleton, WI 54914 USA tact your distributor and/or equipment manu- facturer’s Transportation Department. International Headquarters–USA USA Phone: 920-735-4505 USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 For International Locations Visit www.MillerWelds.com ORIGINAL INSTRUCTIONS – PRINTED IN USA © Miller Electric Mfg. LLC 2021-06...
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