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Summary of Contents for Heliotherm Basic Comfort Series
- Page 1 Installation Instructions Air Split Heat Pump Basic Comfort Series Translation of the original instruction manual...
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Page 2: Table Of Contents
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Tabel of content About this document ..................6 Document purpose ........................6 Handling of document .......................6 Symbols and means of representation ..................6 1.3.1 Warning notice ..........................6 1.3.2 Symbols and means of representation ..................6 Revision and validity ........................7... - Page 3 Split lines ..........................26 11.1 Split line requirements ......................26 11.2 Split line technical requirements .....................26 11.3 Split lines and installation ......................27 Commissioning the heat pump ............... 28 12.1 General ...........................28 12.2 Preparation ..........................28 12.3 Commissioning ........................28 Filling the heat pump system ................29 13.1 Filling the heating circuit ......................29 13.2...
- Page 4 INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Technical data ....................42 20.1 Unit data ..........................42 20.2 Refrigerant filling quantity (R410A) ...................42 20.3 Electrical connections ......................43 20.4 PID-value ..........................44 Contact and Service ..................44 Appendix ......................44 22.1 Plans / Drawings / Schemes ....................44 22.1.1...
- Page 5 Heliotherm is not bound to any form of liability where these instructions are not explicitly followed when installing the heat pump system, upon onset of operation and during maintenance and according to the applicable warranty and warranty provisions. Heliotherm reserves the right to make changes to specifications without previous no- tice.
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Page 6: About This Document
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series About this document Document purpose This manual is part of the product and contains all the necessary information for the safe performance of the following activities: - Transport - Installation - Electrical and communication lines connection... -
Page 7: Revision And Validity
Revision and validity Issue Date Version 1.0 27.03.2019 Tab. 3: Revision history These instructions are valid for the following products: Typenbezeichnung Artikelnummer Air / Water Basic Comfort Modulating Heat Pump HP08L-M-BC Air / Water Basic Comfort Modulating Heat Pump HP12L-M-BC Air / Water Basic Comfort Modulating Heat Pump HP20L-M-BC Air / Water Basic Comfort Modulating Heat Pump, Reversible... -
Page 8: Safety
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Safety Intented use The heat pump is solely for the manufacturer‘s intended purpose of heating the heating water. Should the unit be used in any other way or beyond its intended use, it will be considered contrary to provisions and regulated use. -
Page 9: Installation Qualification-, Commissioning, Maintenance And Service Staff
The heat pump must be installed, commissioned and serviced by an authorized specialized company. In addition, their employees are required to attend and have completed the Heliotherm expert training. It is necessary to ensure that the process of installation, commissioning, maintenance and service personnel reads and understands this manual, the heat pump‘s operating manual and has under-... -
Page 10: Maintenance Und Service
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series 2.5.3 Maintenance und Service Live parts in the heat pump Personal injury by electric shock! Disconnect all electric circuits before the heat pump case is opened! Disconnect the device unit through the heating emergency switch or... -
Page 11: Tools And Equipment
The heat pump unit is an innovative product planned according to state of the art standards. In combina- tion with other Heliotherm components, the system can become an overall enhanced and highly efficient heating system. Thereby, a trouble free mono-energetic and a bivalent operation is guaranteed even in outdoor temperatures of -25 °C. -
Page 12: Layout
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Layout 4.3.1 General The principle of the air / water heat pump is very simple. The principle in air heat pumps is that, air is used as an energy source. Compared to other systems, this source of energy already exists and does not have to be tapped through digging or drilling. -
Page 13: Air/Water Heat Pump Unit Assembly
Air/water heat pump unit assembly Fig. 3: Heat pump front view Fig. 4: Heat pump front view - open Pos. no. Description Control unit Hydraulic and split line connections Compressor Sight glass subcooler 4-way valve WebEx 2 Web X Control Heating circuit pump DHW pump Sight glass expansion valve... -
Page 14: Delivered Items
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Delivered items Basic unit The heat pump is packed and delivered as shown in Fig. 6. Fig. 6: Packaged heat pump Fig. 7: Main unit Packaging Only environmentally friendly materials were used for the packaging. Packaging materials are valuable raw materials and can be recycled. -
Page 15: Planning The Installation
Planning the installation Unit dimensions Condition All Basic Comfort Air- Water Heat Pumps Unpacked incl. cover 1.700 x 600 x 670 mm Tab. 7: Unit dimensions Choose installation site When choosing an installation site, some essential things must be considered to ensure optimum heat pump function and to prevent conflicts: Place the air / water heat pump in a dry indoor area. -
Page 16: Storage
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Storage The air / water heat pump may only be stored in its original packaging and stored in a dry, frost- and dust- free location. (Do not store outdoors!) In addition, it may only be positioned vertically and should be pro- tected from direct sunlight. -
Page 17: Transport
Transport Upon delivery the heat pump unit must be immediately inspected for any visible damage which is to bereported immediately to the shipping company. Tipping over the heat pump Risk of serious injury/crushing! CAUTION Caution should be taken when transporting the heat pump unit. Always wear personal protective gear! The heat pump must be transported in its original packaging to its intended installation location. -
Page 18: Setting Up For Installation
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Setting up for installation Unpack the heat pump unit The heat pump unit is delivered securely bolted down to a wooden pallet and wrapped with cardboard and pa ckaging foil as described in Chapter 8. First, carefully remove the packaging foil and cardboard, which are to be disposed of according to local regulations. - Page 19 Remove the safety screws in the corners of the base plate from the pallet. Slide the 4 retaining tabs below the heat pump. The heat pump can now be lifted off the pallet and be brought to the final installation site. Select a site according to Chapter 6.2.
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Page 20: Connections
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Connections 10.1 Heat pump electrical connection Live components in the heat pump Personal injury by electric shock upon contact with live parts! All electrical work may only be carried out in a voltage-free state and... -
Page 21: Control Connections
10.2 Control connections 10.2.1 Web X Control connections Fig. 11: WEB X Control description Control no. Description Input / Output * Fuse DIP switch Outside temperature Boiler temperature Buffer temperature Room control unit TF22 Fresh water temperature Safety pressure switch Compressor foot temperature Suction line temperature Subcooling temperature... - Page 22 INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Main switch HP limiter Compressor UCo block External request Motor protection energy source pump Energy source pump Heating pump Buffer pump DHW priority 4-way valve Fresh water system- flow switch Switch valve- passive cooling...
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Page 23: Webex 02 Connections
10.2.2 WebEx 02 connections - d + - d + - d + + - BA Exp Ventil Vortex Vortex Vortex FU-Bus 24 VDC reversibel WebEx 02 Art.-Nr. EL-006-0001 IP20 0 - 10 V - - LH + - - LH + DIP-Schalter Eingang WEB-Bus... -
Page 24: Hydraulic Connections
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series 10.3 Hydraulic connections Improper installation of hydraulic connections Heat pump damage! – NOTICE Hydraulic assembly work may only be performed by a qualified spe- cialist. Fig. 13: Hydraulic connections Position Description Dimensions Heating outlet 5/4 "... -
Page 25: Split Line Connections (Heatpump-Outdoor Air Evaporator)
10.4 Split line connections (Heatpump-outdoor air evaporator) Leaky refrigerant Frostbite / cold burns! Connecting tubes may only be laid and installed by an authorized and CAUTION trained specialists. Pipes must be laid free of tension. Check that all lines are completely sealed. Fig. -
Page 26: Split Lines
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Split lines Leaky refrigerant Frostbite / cold burns! Connecting tubes may only be laid and installed by an authorized and CAUTION trained specialists. Pipes must be laid free of tension. Check that all lines are completely sealed. -
Page 27: Split Lines And Installation
If the nitrogen does not escape when opening the caps, contact Heliotherm. All split lines must be used immediately after opening or reclosed in such a way that moisture and dirt are prevented from entering. -
Page 28: Commissioning The Heat Pump
Prereg.T (pre-reg. time) 12.3 Commissioning The Air/Water Basic Comfort Series heat pump initial commissioning should correspond to the refrige- rant circuit fill amount. This is described in Chapter 13. To ensure proper commissioning it is important to perform all the points as described in the exact order. -
Page 29: Filling The Heat Pump System
filling quantity zus. Füllmenge Splitleitungen/ Additional filling quantity for split pipes Gesamt Füllmenge/ Total filling quantity © Heliotherm Wärmepumpentechnik Ges.m.b.H Fig. 17: Refrigerant fill quantity label 13.1 Filling the heating circuit Residues or aggressive medium in the condenser Heat pump damage! Flush the heating system before connecting the hydraulic tubes to the heat pump. -
Page 30: Vacuum Refrigerant Circuit
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series 13.2 Vacuum refrigerant circuit Vacuum at too low temperatures. Damage to the refrigerant circuit! – NOTICE The refrigerant circuit may only be vacuumed at an outside tempera- tures above 0 °C. The refrigerant circuit can only be vacuumed and filled, if all connections have been made according to Chapter 11. -
Page 31: Filling The Refrigerant Circuit
13.3 Filling the refrigerant circuit Leaky refrigerant Personal injury! CAUTION Filling the refrigerant circuit is only to be made by an authorized and trained specialist. Wear personal protective gear! Before the refrigerant circuit can be filled, the following points must have been processed: Fill hydraulic system according to Chapter 13.1. -
Page 32: Manual Defrost
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series System freezing over! – NOTICE Heat pump damage! The outdoor unit fan must be in operation. Missing compressor lubricant. Heat pump damage! The oil sump temperature in the compressor, on the low pressure side should never sink below 10 °C during the filling process. -
Page 33: Operation
Operation The air/water heat pump operation, regulation and settings are made via the heat pump manager‘s control panel, see separate instructions. Further device operation is described in the heat pump control instruction ma- nual. When commissioning the surface heating, it is recommended that the heating circuits are to be put in operation step by step. -
Page 34: Error
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Error The Sensor Comfort Compact Heat Pump Series is a product of highest quality standard, which is designed for a trouble-free operation for many years. However, should the heat pump have an error- dysfunction during its life time, it should immediately be shut-off and checked by a certified and trained specialist. -
Page 35: Low Pressure (Evaporating Pressure)
15.1.4 Low pressure (evaporating pressure) Safety chain general settings: The low pressure is part of the safety chain and protects the heat pump from too low evaporation pressure below the limit value. Possible causes Solutions Defective fan. Inspect outdoor evaporator for correct wiring. Check heat pump for leakage. -
Page 36: Flow Rate Min. (Heat.inlet- Heat. Outlet Temperature Difference Monitoring)
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series 15.1.7 Flow rate min. (Heat.inlet- Heat. outlet temperature difference monitoring) Flow Minimum flow rate is indicated when, the temperature difference between Heat.outlet and Heat.inlet is too high. As a result, not enough energy is provided for the defrost process. -
Page 37: Maintenance
Maintenance Live components in the heat pump. Personal injury due to electric shock! All electrical work may only be carried out in a de-energized state and DANGER be carried out by an authorized and trained specialists! Secure a voltage-free condition in the fuse box and secure before switching ON again. -
Page 38: Maintenance Check
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series 16.4 Maintenance check 16.4.1 Care To protect the quality powder coating, do not lean and place objects on the device. The heat pump exte- rior can be cleaned with a damp cloth and with mild commercial cleaners. -
Page 39: Repair
Repair Live components in the heat pump. Personal injury by electric shock upon contact with live parts! All electrical work may only be carried out in a voltage-free state and DANGER by authorized and trained electricians! Ensure a voltage-free condition by releasing the fuse in the safety box, secure before restarting! Switch off the device on all poles! Leaky refrigerant... -
Page 40: Decommissioning
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Decommissioning 18.1 Preparation Upon decommissioning the heat pump unit, first ensure that the heat pump is disabled. Next, the heat pump system must be disconnected from the main power supply. 18.2 Disconnect from the heating system The heating system must be disconnected from the heat pump by means of shut-off valves to prevent leakage. -
Page 41: Disposal
Disposal When disposing of the heat pump unit or parts belonging to the unit, observe all local, national and EU regulation and environmental requirement guidelines regarding recycling instructions and regulations. Also observing and complying with the recycling and disposal of materials and components according to the current standards. -
Page 42: Technical Data
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Technical data 20.1 Unit data HP08L-M-BC HP12L-M-BC HP08L-M-R-BC HP12L-M-R-BC HP20L-M-BC Parameters Unit HP08L-M-P-BC HP12L-M-P-BC HP20L-M-R-BC HP08L-M-P-R-BC HP12L-M-P-R-BC Output range A-7W35 2,9 - 10,2 4,5 - 12,9 6,1 - 19,8 Rated output at A-7W35... -
Page 43: Electrical Connections
HP08L-M-R-BC HP12L-M-R-BC Split line length HP20L-M-R-BC HP08L-M-P-R-BC HP12L-M-P-R-BC Heat pump fill quantity up to 4 m split 10,1 kg 10,8 kg 11,5 kg lines additional quantity at 6 m split line 0,1 kg 0,2 kg 0,5 kg additional quantity at 8 m split line 0,2 kg 0,4 kg 1,0 kg... -
Page 44: Pid-Value
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series 20.4 PID-value Wrong PID value Compressor damage! – NOTICE The PID values may only be changed after consultating with Heliotherm‘s Technical Support department. HP08L-M-BC HP12L-M-BC HP08L-M-R-BC HP12L-M-R-BC HP20L-M-BC Parameters HP08L-M-P-BC HP12L-M-P-BC HP20L-M-R-BC... -
Page 45: Connection Plan
22.1.1 Connection plan 1: Energiequelle eintritt (Ø22x1mm) / Energy source inlet (Ø22x1mm) 2: Energiequelle Austritt (Ø12x1mm) / Energy source outlet (Ø12x1mm) 3: Rücklauf Heizung (G5/4“, ach dichtend) / Heating inlet (G5 / 4", at sealing) 4: Rücklauf Warmwasser (G5/4“, ach dichtend) / Heating inlet DHW (G5 / 4", at sealing) 5: Vorlauf Heizung (G5/4“, ach dichtend) /Heating outlet (G5 / 4", at sealing) 6: Vorlauf Warmwasser (G5/4“, ach dichtend) / Heating outlet DHW (G5 / 4", at sealing) 7: Versorgungskabel / Power supply cable... -
Page 46: Notes
INSTALLATION INSTRUCTIONS Air/Water Heat Pump, Basic Comfort Series Notes 28.03.2019 Version 1.0... - Page 47 Version 1.0 28.03.2019...
- Page 48 © Heliotherm Wärmepumpentechnik Ges.m.b.H. Sportplatzweg 18 I 6336 Langkampfen I Austria Tel. +43 (0)5332 87496-0 I Fax +43 (0)5332 87496-30 info@heliotherm.com I www.heliotherm.com...
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Questions and answers
two yellow indicator lights on the interior control panel are illuminated. what is the meaning of these 2 yellow lights