2.5 Disclaimer ..................................9 2.5.1 Cyber security ................................9 2.6 Copyright ...................................9 Voiding of warranty .................................10 2.8 Abbreviations ..................................10 3. XOLTA Battery Energy Storage System Overview Introduction ..................................11 Hardware description ..............................12 System safety ..................................13 3.3.1 Safety measures ..............................13 3.3.2 Internal electrical scheme of the XOLTA Outdoor BESS ..................14 3.4 Versions of BAT-80 battery system ..........................15 3.5...
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TABLE OF CONTENTS (CONTINUED) 5.3 Site controller state machine ............................30 5.3.1 Site Controller states ............................30 5.3.2 Transitional Sequences ............................31 XOLTA Outdoor BESS monitoring ...........................32 5.5 User and device registration ............................32 5.5.1 Get XOLTA App on Desktop ..........................33 5.5.2 Get XOLTA App on Android device ........................33 5.5.3 Get XOLTA App on iOS device ..........................33 5.5.4 Main view – Home ...............................34 5.5.5 Data view ................................35 5.5.6 Economics view ..............................36 5.5.7 Policies view .................................36 5.5.8 User view ................................37 5.6 Removing the application from a device ........................37 5.6.1 Android and iOS ..............................37 5.7...
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TABLES AND FIGURES Table 2.1 List of main safety measures in XOLTA Outdoor BESS ....................7 Table 2.2 List of abbreviations used in this XOLTA User Manual ....................10 Table 3.1 Classification of the different XOLTA BAT-80 battery systems ..................15 Table 3.2 Key specifications for XOLTA BAT-80/30 and BAT-80/60 ....................15 Table 3.3 Key specifications for XOLTA BAT-80/25 and BAT-80/50 ....................16 Table 4.1 Connections ..................................19 Table 4.2 Terminal functional layout ...............................21 Table 6.1 List of telemetry signals ..............................38...
1.1 Document purpose and structure The purpose of this manual is to provide the user of the XOLTA Outdoor Battery Energy Storage System (BESS) with an overview of system installation, functionality and operation. The document is organized as follows: Chapter 2 covers important safety information, legal terms and provides the list of actions to be taken in emergency situations. Chapter 3 gives a brief introduction to the XOLTA Outdoor BESS and describes its main features, types and key specification parameters. Safety measures and protection schemes used in the XOLTA Outdoor BESS are also described. Chapter 4 deals with system installation, maintenance and location requirements. Chapter 5 describes currently available XOLTA Outdoor BESS operating modes (applications) and operating states. Chapter 6 provides a list of telemetry signals accessible via the Web API and Modbus TCP.
RISK OF ELECTRICAL SHOCK: There are high voltages present on AC and DC cables. There is a risk of death and serious injury due to electric shock. Report any external cable/wire damage to XOLTA or your local XOLTA system installer. • Do not touch uninsulated wires. • Never use a system if it is defective, damaged or broken. • Never attempt to disassemble, repair, modify the product or use it in any way other than as described in this manual. Repairs or replacement of components must only be performed by XOLTA certified technicians. • Never immerse the XOLTA Outdoor BESS in water or other fluids. RISK OF DAMAGE: • Do not expose the battery system to temperatures below -25°C or in excess of 50°C. Such exposure will result in irreversible degradation of the battery cells. • Do not block or in any way obstruct the air intakes or outlets as this will lead to improper product operation or problems with thermal management. See Figure 4.1. • Do not place any objects on top of the unit or within the required clearance space around the unit.
Any sign of mechanical damage or abnormal behavior of the battery system or its peripheral components should be treated with extreme caution. ACTION • Never use a damaged battery system again. • Disconnect the power. • Keep away from the battery and contact your XOLTA system supplier. 2.3 XOLTA certified installers XOLTA provides appropriate training to installation technicians for XOLTA systems. The XOLTA Outdoor BESS must only be installed and commissioned by XOLTA certified installers. Contact XOLTA for a list. 2.4 Safe disposal of Lithium-ion batteries Uninstalling a XOLTA battery should only be undertaken by an authorized electrician. Lithium-ion batteries must be treated as hazardous waste and not be disposed of with regular waste. Special regulations apply to the transport of batteries, and these must always be observed. A XOLTA battery that has reached the end of its functional life can be returned to the seller that originally sold the battery or to the dealer of a new industrial battery.
• Any loss, theft or damage caused by water, fire or extreme weather conditions; any wear and tear or cosmetic damage. 2.8 Abbreviations Table 2.2: Alternating Current List of abbreviations BESS Battery Energy Storage System used in this XOLTA Battery Management System User Manual Beginning of Life Battery Protection Unit - a unit containing switches and fuses for battery protection Controller Area Network - Serial communication protocol developed by Bosch Cell Monitoring Unit of nBMS Direct Current Depth of Discharge...
Battery Management System from Lithium Balance A/S Negative Temperature Coefficient thermistor Power Conditioning System Power on Reset Photovoltaic Residual Current Device Site Controller State-of-Charge Total Cost of Ownership Transmission Control Protocol Thermal Management System 3 XOLTA BATTERY ENERGY STORAGE SYSTEM OVERVIEW: 3.1 Introduction The XOLTA Outdoor BESS is a modular, cloud-connected multipurpose stationary energy storage system. The BESS is designed for a wide range of ambient temperature conditions which makes it suitable for outdoor installation without any additional enclosure. The system is designed for various operation modes (appli- cations) which will be further described in Chapter 5. The main features of the XOLTA Outdoor BESS are: • LIFT & DROP: Simple installation and commissioning. The system requires only grid connection, internet and electricity meter connections. • ALL IN ONE: All components of the system are integrated into a single cabinet. This includes the battery cells, the power conditioning system (PCS), the thermal management system (TMS), the battery manage- ment system (BMS), the battery protection unit (BPU), the multi rack battery control system and the energy management system.
Finally, e very X OLTA O utdoor B ESS c an b e e quipped w ith a n e xternal e mergency s top b utton w hich d isconnects the battery racks from the grid. The emergency stop button should be installed by an electrician when connecting the BESS to the grid. 3.3.2 Internal electrical protection schematics of the XOLTA Outdoor BESS Figure 3.3 illustrates the protection scheme used inside the XOLTA Outdoor BESS. The protection schematics include the following main components: • one fast DC fuse located in each battery pack...
3.4 Versions of BAT-80 battery system The XOLTA BAT-80 battery system is available in four different versions. Depending on the type of the PCS used and power rating, the XOLTA BAT-80 systems can be classified as shown in Table 3.1 below. Table 3.1: VERSION MAXIMUM POWER RATING ELECTRICAL CONNECTION Classification of BAT-80/25 25kVA 3P+N+PE the different XOLTA BAT-80 battery BAT-80/30 30kVA 3P+PE systems BAT-80/50 50kVA 3P+N+PE BAT-80/60 60kVA 3P+PE 3.5 Key specifications Key specification parameters of the XOLTA Outdoor BESS BAT-80/30 and BAT-80/60 are provided in Table 3.2.
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Table 3.3: TECHNICAL PROPERTIES Key specifications Power (charge/discharge) 25 kVA or 50 kVA for XOLTA BAT-80/25 Nominal energy 80 kWh and BAT-80/50 Battery chemistry Li-ion LFP Nominal battery voltage 770V DC Battery voltage range 720-840 VDC Grid connection voltage* 3 x 400VAC Battery system efficiency** 96,6% Ambient operating temperature -25°C to 35°C, Forced air cooling via heat exchanger...
• All XOLTA Outdoor BESS racks should be placed vertically and safely secured to the rack base and the underlying foundation. WARNING: The XOLTA Outdoor BESS must not be installed at the following locations: • Areas prone to earthquakes • Altitudes above 2000 meters above sea level; up to 4000 meters is permissible subject to system derating • Areas prone to flooding, open flames, explosion and extreme changes of ambient temperature...
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Figure 4.1: Nothing above Minimum clearance Only free space space on all sides of a XOLTA BAT-80 Min. 150 mm • The battery cabinets must be permanently fixed to the underlying foundation. Moving the assembled battery racks is strictly prohibited as this can damage the rack structure or the battery packs. Figure 4.2: Allowed cable Illustration of pre- routing space mounted base for XOLTA BAT-80 Outdoor BESS • All XOLTA Outdoor BESS racks must be placed vertically and safely secured to the rack base and the underlying foundation.
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D) Installation of the PV meter (if required for the specific application); All installation steps are visualized in Figure 4.7 to Figure 4.10. Figure 4.7: Diagram of the fuse and switch cabinet XOLTA BESS ELECTRICAL PANEL installation of XOLTA Rack Terminal 4, PE BAT-80/30 XOLTA 3 x CTs Inverter 3 Phase Circuit Battery Inverter Meter 3 x V+N Breaker with fuse...
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Figure 4.9: Diagram of the fuse and switch cabinet XOLTA BESS ELECTRICAL PANEL installation of XOLTA Rack Terminal 4, PE BAT-80/25 XOLTA 3 x CTs Inverter 3 Phase Circuit Battery Inverter XOLTA Rack Terminal 8, N Breaker with fuse Meter...
Maintenance work within the high voltage components must only be undertaken by a XOLTA trained technician. Failure to comply with this can result in injury or even fatal accidents. Any unauthorized work on the energy storage unit will void the product and performance warranty.
Replacement filters can be ordered via support@xolta.com Figure 4.11 (left) Cabinet top view Figure 4.12 (right): Remove protective cover 4.6 Decommissioning The entire BAT-80 Outdoor BESS system is modular build which makes for simple disassembly of any part. 4.6.1 Preparing the BAT-80 for decommissioning • Discharge BAT-80 to SoC = 0% • Make sure that the BAT-80 Outdoor BESS is electrically fully disconnected at the main switch board • Disconnect all the black and orange Amphenol DC connectors on the front of the battery packs and the inverters • Disconnect BMS communication cables from battery packs • Disconnect AC cables inside battery rack: 3P+E main grid connection and 1P+N+E (aux. connection) • Disconnect all cables from BPU 4.6.2 Decommissioning battery packs • Remove battery packs by unscrewing the 3 screws on the front of each pack. The module slides out...
5 XOLTA BATTERY SYSTEM FUNCTIONALITY: 5.1 Multi-rack solution The XOLTA Outdoor BESS is modular. It can be scaled up to 32 racks of outdoor AC-coupled BESS battery racks to function as one unit. XOLTA BESS offers redundancy and resiliency, which means that when one or more racks are out of order, the remaining racks can bear the potential workload (limited to the maximum power of all available racks) and continue operating without interruptions, as illustrated in Figure 5.1. Figure 5.1: Example of how multi-rack solution functions. XOLTA BESS BAT-80 P = X P = X XOLTA BESS BAT-80 P = X P = X Example of how multi-rack solution functions. a) The total delivered power (P = X) is distributed to each individual rack according to its capability. b) In case of failure in one or more racks, the rest of the working units will continue and redistribute the power. Total delivered power P is given by P1 + P2 + ... + Pn.
5.2.2 External control The XOLTA Outdoor BESS is able to react to power setpoints received from external systems. An interface (web API) is provided which allows the user to decide the active power (P) and reactive power (Q) in all four quadrants. This mode is ideal for users who would like to develop their own control algorithm. It is also used for an installation functional check when a XOLTA technician is doing on-site commissioning. There are two different formats of external control: • Single setpoint: System will work upon the single setpoint. The input can only be one value at a time. • Schedule: System will work on a pre-defined time schedule. It can be one value or a list of values. The limitation of P-setpoints is constrained by the maximum apparent input/output power of the inverter and the local grid capacity. Q-setpoints are limited by the power factor and the P measurement. Positive and negative P-setpoints stand for battery charging and discharging. Positive and negative Q-setpoints stand for BESS-producing inductive and capacitive reactive power. A detailed XOLTA cloud API instruction can be provided on request. 5.2.3 Grid support Grid support includes various grid services that comply with the local grid code and capabilities of the local electricity market activities, such as frequency support and voltage support. For specific requests please contact XOLTA support at support@xolta.com. 5.2.3.1 Load following Load following is an operational mode used to support one or more user-specified loads.
5.3.2.3 Shutdown Accessible from the run state and transitions the system to the sleep state. During this sequence the following occurs: • Inverter is de-activated • AC and DC contactors of inverter opened • BESS DC contactors open 5.4 XOLTA Outdoor BESS monitoring The BESS monitoring application is a WEB application providing a user access to the BESS solution via the Cloud services. The Cloud services store telemetry data and provide a real-time status of the BESS solution. From the application users can access: 1. Overview of your renewable energy production and electricity usage 2. Operation status of the battery 3. Dashboard with near real-time status and renewable self-consumption rates 4. Historical trending of telemetry 5. Historical economics data The XOLTA App can be accessed at https://app.xolta.com, starting with a login page. For the best experience we recommend using the Google Chrome browser. 5.5 User and device registration To get access to the system, a user/owner needs to register and associate a device with a new or existing account. This can be done by simply scanning the QR code in the test report or on the battery. After scanning the QR code and opening the link, a popup login/registration page is shown as seen in Figure 5.8.
Pressing the confirm button will take the user to the then press confirm. XOLTA App homepage, where the battery can be moni- tored. This includes an overview of the renewable energy production and electricity consumption. The XOLTA app can be viewed as a web application on your Android, iOS device or Desktop. 5.5.1 Get XOLTA App on Desktop Enter https://app.xolta.com in the web browser (we recommend using Google Chrome) to access the XOLTA App desktop homepage as shown in Figure 5.13. 5.5.2 Get XOLTA App on Android device When accessing the web application using the Google Chrome browser on an Android device. Add a shortcut to the application via the settings button in the address bar. Tap on the menu item ‘Add to home screen’ in the address bar. This will create a shortcut to the application to the home screen with a white circled icon. (see left margin) 5.5.3 Get XOLTA App on iOS device When using an iOS device do the following: • Tap the Share button in Safari while on the web application • Tap the icon labeled Add to Home Screen • Tap Add in the upper-right corner...
5.5.4.1 24h self-power rate The pie chart in the Home-view indicates the source of energy consumed during the last 24 hours. In the center of the diagram, the self-power rate is given as a percentage which indicates how much energy was provided by battery or solar panels during the last 24 hours. The remaining energy was imported from the public grid 5.5.4.2 Device State The battery system connection state and operation mode indicate the operation of the battery rack. An offline symbol (see left margin) is displayed when there is no internet connection available. The system will reconnect once connection is restored. If an error occurs in the battery rack, the system displays an error symbol (see left margin). The operation mode indicates the algorithm that the controller is currently using. See section 5.3 for more details on the state machine. The Control status indicates which control strategy is currently in use via the XOLTA Cloud. 5.5.5 Get XOLTA App on Desktop The Data tab provides historical performance data captured by the battery system. Figure 5.14: Dataview from XOLTA app The graphs provide resolutions for Day, Week and Month for the given 5 categories. • State of charge (%) • Battery inverter (kW) • Grid connection point (kW) • PV, solar production (kW) •...
Active power produced by the PV system and measured by a Meter Pv* power meter * Metered values are only available if the meter is operated by XOLTA A reference manual for access and use of the cloud API can be provided on request by writing to support@xolta.com.