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Monroe MS4500 Service Manual And Parts List

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Parts & Service Manual
for
MS4500 Scraper
Monroe Snow & Ice Control
1051 W. 7th Street • Monroe, WI 53566
USA: 877-834-9049 • Fax: 608-329-8488
05090644 10
5/26/2015
www.monroetruck.com

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Summary of Contents for Monroe MS4500

  • Page 1 Parts & Service Manual MS4500 Scraper Monroe Snow & Ice Control 1051 W. 7th Street • Monroe, WI 53566 USA: 877-834-9049 • Fax: 608-329-8488 05090644 10 5/26/2015 www.monroetruck.com...

  • Page 2: Table Of Contents

    Table of Contents General Information How to Order Parts Return Policy Safety Instructions Maintenance Instructions Replacement Parts Warranty...

  • Page 3: General Information

    General Information • Use only Monroe Truck Equipment O.E.M. replacement parts. Failure to do so will void the warranty. • Location descriptions are noted in direction of travel (i.e. front, rear, left and right). • Delivery of replacement parts is subject to our sales delivery terms.

  • Page 4: Safety Instructions

    Cylinder Operating Safety Procedures • Down pressure relief is required on all Monroe Underbody Scrapers. A 500 PSI relief can be incorporated into the truck hydraulic system or a down pressure relief valve can be purchased with the underbody scraper. The relief valve must be installed to prevent premature failure of the actuating cylinders and/or the underbody scraper.

  • Page 5: Maintenance Instructions

    Maintenance Instructions WARNING: Before working under the vehicle or around the scraper, lower the moldboard to the ground, shut o the truck engine and remove the keys from the ignition. Prevent accidental startup and operation of the scraper to avoid personal injury. In Season: •...
  • Page 6 Maintenance Instructions (Continued) Grease Fitting Locations...
  • Page 7 Maintenance Instructions (Continued) Off Season: • If the scraper will not be used during the summer, the moldboard can be removed and stored. • Before disconnecting the hydraulic hoses, raise the moldboard and chain it in the up position. If the moldboard drops unexpectedly, it can cause severe injury to feet and hands.
  • Page 8 Installation Diagram Figure 1 PPROX Figure 2...
  • Page 9 Installation Diagram Figure 3 Figure 4...
  • Page 10 Scraper Dimensions Scraper, MS4510, 1x15 Scraper, MS4510, 1x20...
  • Page 11 Scraper, MS4511, 1x15 Scraper, MS4511, 1x20...
  • Page 12 Scraper, MS4511, 1x15 Scraper, MS4512, 1x20...
  • Page 13 Installation Diagram Figure 8--Side Clearance...

  • Page 14: Replacement Parts

    Item Part Number Description See Pg 00075990 MOLDBOARD MOD, SCRAPER, MS3508 1 X 20 X 8 00151717 HANGERBOARD KIT, MS4500, 1 X 20 00151723 CANISTER ASSEMBLY, SCRAPER, 3.5 X 10 00071031 CUTTING EDGE KIT, 8’, .625 X 6, DBC 05050095...
  • Page 15 00151738 HANGERBOARD/MOLDBOARD ASSEMBLY, MS4500, 1X20 ITEM PART NUMBER DESCRIPTION 05032044 MLDBD,SCPR,MS3510,1x20 A572-50 See page 19 00151717 HGRBD KIT,MS4500,1x20 See page 20 00151723 CANISTER ASSY,SCPR,3.5x10,NIT See page 22 00041822 CE KIT,10',.5x6,DBC See page 25 05050095 TAG,SERIAL NUMBER, STANDARD...
  • Page 16 00151788 HANGERBOARD/MOLDBOARD ASSEMBLY, MS4511, 1X20 ITEM PART NUMBER DESCRIPTION 05032043 MLDBD,SCPR,MS3511,1x20 A572-50 See page 19 00151717 HGRBD KIT,MS4500,1x20 See page 20 00151723 CANISTER ASSY,SCPR,3.5x10,NIT See page 22 00041823 CE KIT,11',.5x6,DBC See page 25 05050095 TAG,SERIAL NUMBER, STANDARD...
  • Page 17 00151716 HANGERBOARD/MOLDBOARD ASSEMBLY, MS4512, 1X20 ITEM PART NUMBER DESCRIPTION 05032042 MLDBD,SCPR,MS3512,1x20 A572-50 See page 19 00151717 HGRBD KIT,MS4500,1x20 See page 20 00151723 CANISTER ASSY,SCPR,3.5x10,NIT See page 22 00041824 CE KIT,12',.5x6,DBC See page 25 05050095 TAG,SERIAL NUMBER, STANDARD...
  • Page 18 00151782 HANGERBOARD MOLDBOARD ASSEMBLY, MS4512, 1 X 20 Item Qty. Part Number Description 05032042 MLDBD,SCPR,MS3512,1x20 A572-50 00151717 HGRBD KIT,MS4500,1x20 00151781 CANISTER ASSY,SCPR,3.5x10 See page 23 00041824 CE KIT,12',.5x6,DBC See page 25 05050095 TAG,SERIAL NUMBER, STANDARD...
  • Page 19 0 0 0 0 1 1 5 5 7 7 1 1 2 2 9 9 H H A A N N G G E E R R B B O O A A R R D D M M O O L L D D B B O O A A R R D D A A S S S S E E M M B B L L Y Y , , M M S S 4 4 5 5 1 1 0 0 , , 1 1 X X 2 2 0 0 H H D D S S P P R R I I N N G G S S ITEM PART NUMBER DESCRIPTION 05032044 MLDBD,SCPR,MS3510,1x20,A572-50 See page 19 See page 20 00151717 HGRBD KIT,MS4500,1x20 00154359 CANISTER ASSY,SCPR,3.5x10 See page 22 00041822 CE KIT,10',.5x6,DBC See page 25 05050095 TAG,SERIAL NUMBER, STANDARD...
  • Page 20 05032044 MOLDBOARD, 1 X 20 X 10’ 05032043 MOLDBOARD, 1 X 20 X 11’ 05032042 MOLDBOARD, 1 X 20 X 12’...
  • Page 21 0 0 0 0 1 1 5 5 1 1 7 7 1 1 7 7 H H A A N N G G E E R R B B O O A A R R D D K K I I T T , , M M S S 4 4 5 5 0 0 0 0 , , 1 1 X X 2 2 0 0 ITEM PART NUMBER DESCRIPTION 00151718 HGRBD WLDMT,MS4500,1x15/20 00031251 HINGE WLDMT,CENTER 00060033 HINGE WLDMT,END,RH...
  • Page 22 0 0 0 0 1 1 5 5 1 1 7 7 1 1 7 7 H H A A N N G G E E R R B B O O A A R R D D K K I I T T , , M M S S 4 4 5 5 0 0 0 0 , , 1 1 X X 2 2 0 0 I I t t e e m m Q Q t t y y .
  • Page 23 P P A A R R T T N N U U M M B B E E R R D D E E S S C C R R I I P P T T I I O O N N 00151724 CANISTER WLDMT,SCPR,MS4500 00022512 FLANGE WLDMT,CANISTER,SCPR 05003372 CYLINDER,3.5x10,DA,SOCATRI,...
  • Page 24 P P a a r r t t N N u u m m b b e e r r D D e e s s c c r r i i p p t t i i o o n n 00151724 CANISTER WLDMT,SCPR,MS4500 00022512 FLANGE WLDMT,CANISTER,SCPR 05003372 CYLINDER,3.5x10,DA,SOCATRI,...
  • Page 25 0 0 0 0 1 1 5 5 4 4 3 3 5 5 9 9 C C A A N N I I S S T T E E R R A A S S S S E E M M B B L L Y Y , , S S C C P P R R , , 3 3 . . 5 5 X X 1 1 0 0 , , S S O O C C A A T T R R I I , , H H D D S S P P R R I I N N G G S S ITEM PART NUMBER DESCRIPTION 00151724 CANISTER WLDMT,SCPR,MS4500 00022512 FLANGE WLDMT,CANISTER,SCPR See page 37 05003372 CYLINDER,3.5x10,DA,SOCATRI,...
  • Page 26 00071031 CUTTING EDGE KIT, 8’, . .625 X 6, DC Item Part Number Description 05031146 Cutting Edge, .5 x 6 x 5’, DBC, 1084 05014551 Bolt, .625-11 x 2.5, G8, DH, Plain 05020270 Nut, .625-11, G8, Hex, Zinc 05021383 Washer, .625, Lock, Heavy, Zinc 00041822 CUTTING EDGE KIT, .5 X 6 X 10’, DBC Item Part Number Description...
  • Page 27 00128412 CIRCLE WELDMENT, 1 X 52, DOUBLE EAR, 5.0 0 SLOTS Item Qty. Part Numb er Descrip tion 00031250-A CIRCLE, 1.0 X 52, DOUBLE, 5.0, MS 00031241 MOUNT, REVERSING CYLINDER 00128413 STIFFENER, CIRCLE 00060859 SUPPORT, CIRCLE 00151734 STIFFENER, CIRCLE 00071058 BUSHING, CENTER, CIRCLE...
  • Page 28 D D E E S S C C R R I I P P T T I I O O N N 00131692 PIN,REV CYLINDER,MS3500,2.0DIA 00031243 RETAINER,REVERSING CYLINDER 00060258 SHIM,HANGER 05090644 MANUAL,SCPR,MS4500 05043066 VALVE,CUSHION,.875-14ORB,30GPM 05051395 CARDBOARD,BOX,12"x8"x7" FOL 05010737 BOLT .625-11 x 1.50 G8 HHCS ZC 05010748 BOLT .625-11 x 4.50 G8 HHCS ZC...
  • Page 29 00053218 DECAL KIT Item Part Number Description 05052547 Decal, Warning Springs Under Tension 05052311 Decal, Quality Check 05052628 Deal, Warning, Tighten Fastener Springs under tension! If spring releases while performing maintenance, serious injury or death could result. Use caution when working in area. IF DEFACED - ORDER PART NO.
  • Page 30 00153750 PAIR 1” X 4” BAR STOCK HANGER BRACKET 00140078 PAIR .75” X 22” X 26” SOLID PLATE HANGER BRACKET...
  • Page 31 00150978 PAIR .75” CUSTOM TAPERED SOLID HANGER PLATE...
  • Page 32 00153747 EXTENDED SIDE PLATE, 50” HIGH FRAME...
  • Page 34 INSERT,OSCG HANGER BRKT,SCPR 05017027 SCREW .313-18 x .50 FSHC 00011220 PIN 1.500 DIA x 26.500 05010597 BOLT .250-20 x 2.00 G8 HHCS ZC 05020899 NUT .250-20 TOP LOCK ZC 00153752 HINGE WLDMT,SCPR,OSCG,HANGER MS4500 00022506 PIN 1.25 X 4.75 00125223 SHIM,SPACER,3x10 00125224 SHIM,SPACER,2x10...
  • Page 35 TOP VIEW TO LOWER LH ACTUATOR SHAFT (30") TO LH CANISTER (30") DETAIL B SCALE .3 TO CENTER PIN (81") DETAIL D SCALE .2 TO LH REVERSING CYLINDER (88") TO LH HINGE (36") TO LOWER RH ACTUATOR SHAFT (30") DETAIL A TO RH CANISTER (30") SCALE .3 LEFT HAND VIEW...
  • Page 36 00150977 GREASE LINE KIT, MS4500 Item Qty. Part Number Description 00151732 FORMED ANGLE,GREASE LINE 00153093 TAB,SCPR,CLAMP,GREASE LINE KIT 00086230 HOSE ASSY,81,GREASE LINE,SCPR 00129655 HOSE ASSY,.125"ID,88"OAL 00059368 HOSE ASSY,.125"ID,36"OAL 00151733 HOSE ASSY,.125"ID,30"OAL 05037660 FITTING,COUPLING,.125"FNPT 05038319 FITTING,90DEG,BRASS,.125"MNPTx 05044251 FITTING,RDCR,.250MNPT x 05044252 FITTING,90-DEG,SWIVEL,.125MNPT 05050003 GREASE ZERK,.125 NPT STR...
  • Page 37 Cylinders...
  • Page 38 05003372 CYLINDER, 3.5 X 10, DA, SOCATRI DIREKT FORCE ITEM PART # DESCRIPTION BODY SUB-ASSEMBLY ROD SUB-ASSEMBLY 05003256 PISTON 05003255 GLAND 05003388 STROKE LIMITER HARDWARE KIT 05003266 SEAL KIT...
  • Page 39 05003372 CYLINDER, 3.5 X 10, DA, SOCATRI BEST METAL ITEM PART # DESCRIPTION JACKET SUBASSEMBLY ROD SUBASSEMBLY NUT, STOVER 05003375 WEAR RING, PSP , PISTON WEAR RING, TIGHT TOLERANCE DYNAMIC SEAL, PSP STATIC SEAL 05003377 HEADSTOCK WEAR RING, TIGHT TOLERANCE STATIC SEAL, O-RING STATIC SEAL, BACK-UP RING DYNAMIC SEAL, POLY PAK...
  • Page 40 05002841 CYLINDER, 4x12, DA, NIT SCRAPER, POLY PAK Vendor #33285 ITEM PART # DESCRIPTION CASTLE NUT 05002955 WEAR RING 05002956 PSP SEAL 05002856 PISTON (STEEL) 05002957 O-RING JACKET ASSEMBLY PISTON ROD 05002958 O-RING 05002959 BACKUP WASHER 05002525 POLY PAK, TYPE B BRONZE LINER 05002930 HEADSTOCK...
  • Page 41 05002875 CYLINDER, 4X12, DA, SOCATRI, REVERSE, SCRAPER Vendor #33285 ITEM PART # DESCRIPTION CASTLE NUT 05002955 WEAR RING 05002956 PSP SEAL 05002856 PISTON (STEEL) 05002957 O-RING JACKET ASSEMBLY PISTON ROD 05002958 O-RING 05002959 BACKUP WASHER 05002525 POLY PAK, TYPE B BRONZE LINER 05002930 HEADSTOCK...
  • Page 42 MONROE TRUCK EQUIPMENT, INC. WARRANTY SNOW & ICE CONTROL PRODUCTS Monroe Truck Equipment, Inc. warrants to the original purchaser, that if any part of the product proves to be defective in workmanship or material with ONE YEAR of the original installation, and is returned to us with 30 days of the discovered defect, we will (at our option) repair or replace the defective part.

  • Page 43: Warranty

    Warranty Policy Uninstalled Parts and Equipment Provided by Monroe Truck Equipment Monroe Truck Equipment will provide the following limited warranty for a period of one year to the original purchaser of all uninstalled goods provided by Monroe Truck Equipment: LIMITED WARRANTY: All goods provided by Monroe Truck Equipment (MTE) will be free from defects in material and workmanship for a period of one year from the date of purchase by the original purchaser.
  • Page 44 608-328-8127 ~ Fax: 608-328-4278 Any and all warranty claims must be forwarded to MTE within 10 days of defect discovery. A copy of the original Monroe Truck Equipment invoice as well as the manufacturer’s model number, serial number, and date of installation must accompany all correspondence regarding said claims.

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