Stanley PCH-L Instruction And Service Manual

Corner head

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ENGLISH

ORIGINAL INSTRUCTION

This accesory equipment is dedicated for POP/Avdel rivets.

Before using the product, be sure to read this instruction manual and use the product correctly in

accordance with the instructions. Keep this instructions manual in a place where the person who

will actually use the product can see it at any time.

In addition, this instruction manual should be kept in a place where the actual user can access it at

any time.

Corner Head

PCH-L

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Summary of Contents for Stanley PCH-L

Page 1 Keep this instructions manual in a place where the person who will actually use the product can see it at any time. In addition, this instruction manual should be kept in a place where the actual user can access it at any time. Corner Head PCH-L...
Page 2: Table Of Contents
STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening.
Page 3: Safety Precautions
ENGLISH ORIGINAL INSTRUCTION Safety Precautions ●Please read all the “Safety Precautions” carefully before use and follow the instructions in the instruction m anual to ensure proper use. ●The following classifications are included in the precautions. If an item with this warning is ignored and the product is handled improperly, there is a possibility of death or serious injury.
Page 4 ENGLISH ORIGINAL INSTRUCTION 1. When disassembling/assembling this machine for maintenance, parts replacement, etc., be sure to stop the operation of the tools to be installed. ◇If disassembly/assembly is performed while the tool is operating, there is a risk of an accident or injury due to parts flying out, unexpected movement, etc.
Page 5: Part Names
ENGLISH ORIGINAL INSTRUCTION 1. Part Names Housing Jaw pusher spring Jaw pusher Jaw case O-ring Nose housing Nosepiece...
Page 6: Overview
ORIGINAL INSTRUCTION 2. Overview The corner head PCH-L can be used with a rivet tool for riveting in places where access is restricted. An adaptor kit (sold separately) is required to attach the product to a rivet tool. (See P17) 2-1 Compatible rivets (Table 2-1) and compatible nosepieces (Table 2-2) Use parts that match the part numbers of the rivets.
Page 7 ENGLISH ORIGINAL INSTRUCTION (Table 2-2) Compatible nosepieces Rivet nominal diameter (mm) Rivet type 4.8 ① Standard rivets PRN6F* PRN8F Shield rivets with aluminum/steel body PRN624* PRN822* Shield rivets with stainless steel body, stainless steel PRN6F* mandrels BHM rivets PRN6F* TLrivets ® PRN6F* Peel rivets PRN6F*...
Page 8: Specifications (Dimensional Drawings)
ENGLISH ORIGINAL INSTRUCTION 3. Specifications (Dimensional Drawings) Type PCH-L Weight 585g Total length 131 .5mm Total height 75.6 mm Stroke 27.0 mm Compatible rivets See Table 2-1 on page 6 Compatible tools ProSet ® XT3, PB3400 Figure 3-1 *Refer to the Instruction Manual of the tool for dimensions when the product is installed on the tool.
Page 9: Preparation Before Use
* Refer to P.14 and the Instruction Manual of the correspondent tool for the replacement method. 2) An adaptor kit (sold separately) is required in addition to the rivet tool to use PCH-L. Use an adaptor kit that is compatible with the tool. (See P17) For information on how to install and use the adaptor kit, refer to the Instruction Manual that comes with the kit.
Page 10: How To Use
ENGLISH ORIGINAL INSTRUCTION 6. How to use <Before start> Please read "5 Usage precautions" on page 9 carefully. Nosepiece 1) Insert the mandrel into the nosepiece, attach the rivet, then insert the body of the rivet into the hole in the base material.
Page 11: Inspection And Maintenance
ENGLISH ORIGINAL INSTRUCTION 7. Inspection and maintenance (Table 7-1) Frequency Item Objective (approximate) ・Removal of metal powder, prevention of jaw slippage Approx. every Clening and greasing jaw and 3,000 and jamming other tip parts fastenings ・Prevention of premature wear of jaw and jaw case Replacement of parts As necessary ・Replacement due to wear or damage Cleaning the nose housing...
Page 12 ENGLISH ORIGINAL INSTRUCTION WARNING Always stop the tool attached to the product before performing maintenance. ◇Sudden movement may cause an accident or injury, such as pinching your fingers. <Disassembly and cleaning procedure> ① Stop the the tool. (Disconnect the coupler, remove the battery pack, etc.) ②...
Page 13 ENGLISH ORIGINAL INSTRUCTION ⑤ Apply sufficient grease to the inside of the jaw case (the surface in contact with the jaw) before assembly. (Figure 7-3) Molybdenum disulfide-based grease is recommended. Grease (thickness 2~3mm) Jaw case (cross-section) Figure 7-3 ⑥ Insert the jaw into the jaw case. Apply grease to the tapered surface of the jaw protruding from the jaw case in the same manner.
Page 14 ENGLISH ORIGINAL INSTRUCTION 7-2 Replacement of parts ・Replacement of nosepiece If the nosepiece is damaged, replace it with a new one. When switching to different rivets, replace it with the nosepiece specified in Table 2-2 (P7). <Procedure> ① Remove the nose housing from the main body of the corner head as described in (1) and (2) of 7-1. ②...
Page 15 ENGLISH ORIGINAL INSTRUCTION 7-3 Cleaning the nose housing The inside of the nose housing must be cleaned as well as the tip parts. If metal powder accumulates inside the nose housing, the jaw cannot be fully opened, and rivets cannot be fastened. (Figure 7-6) Rivets with special surface treatment (e.g., Geomet coating) require more frequent maintenance.
Page 16: Troubleshooting
ENGLISH ORIGINAL INSTRUCTION 8. Troubleshooting (If the problem is not fixed after following instructions presented in this document, please contact the dealer or our company for repair.) Problem Cause Treatment Rivets do not fit into 1. Non-conforming parts. Replace the nosepiece with one that is the nosepiece.
Page 17: Options
ENGLISH ORIGINAL INSTRUCTION 9. Options 9-1. Adaptor kits These kits are used to install PCH-L on specific tool. Please read the Instruction Manual that comes with the kit before use. For ProSet XT3 ・ : TRM01344 Kit part number Part No.
Page 18: Exploded View Drawing And Parts List
ENGLISH ORIGINAL INSTRUCTION 10. Exploded view drawing and parts list Part name Part No. Q-ty Part name Part No. Q-ty Nosepiece PRN8F Bellcrank TRM01246 Nose housing TRM00958 Slider guide TRM01331 O-ring 07003-00067 TRM00963 Jaw case DPN276-001 Pulling rod TRM01314 PRL650-01 1 set (3) Bellcrank fulcrum TRM00964...
Page 19: Consumable Parts List
ENGLISH ORIGINAL INSTRUCTION 11. Consumable parts list The durability of consumable parts varies greatly depending on the rivets used, the environment in which they are used, and whether or not they are properly maintained. The durability values listed below are only for reference and are not guaranteed.
Page 20 2019 Stanley Black Decker, Inc. 2019 Stanley Black Decker, Inc. St anley ngineered Fast ening a division of Stanley Black and Decker is the global leader in precision fastening and assembly solutions. Our indust ry-leading brands, Avdel ® , Integra , Nelson ®...