NOVO 485HTO Owner's Manual

Hardness, taste & odor reduction system

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1. Read all instructions carefully before operation.
2. Avoid pinched o-rings during installation by applying (provided with install kit) NSF certified
lubricant to all seals.
3. This system is not intended for treating water that is microbiologically unsafe or of unknown
quality without adequate disinfection before or after the system.
REVISION #
1
REVISION DATE November 10, 2012
485HTO
Hardness, Taste & Odor
Reduction System
Proud member of Canadian Institute of Plumb-
ing & Heating.
Proud member of Canadian Water Quality Asso-
ciation.
Canadian Head Office
655 Park St.
Regina, SK S4N 5N1
Eastern Sales & Distribution
20 Steckle Place, Unit 21
Kitchener ON N2E 2C3

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Summary of Contents for NOVO 485HTO

  • Page 1 485HTO Hardness, Taste & Odor Reduction System Proud member of Canadian Institute of Plumb- ing & Heating. Proud member of Canadian Water Quality Asso- ciation. 1. Read all instructions carefully before operation. 2. Avoid pinched o-rings during installation by applying (provided with install kit) NSF certified lubricant to all seals.
  • Page 2: Unpacking Inspection

    Table of Contents PAGE Unpacking / Inspection Safety Guide Proper Installation Specification Before Starting Installation Installation Instructions System Start Up Programming Instructions About The System Maintenance Sanitizing Procedure Main Repair Parts Trouble Shooting Warranty Unpacking / Inspection Be sure to check the entire softener for any shipping damage or parts loss. Also note dam- age to the shipping cartons.
  • Page 3: Proper Installation

    Proper Installation This water softening system must be properly installed and located in accordance with the Installation Instructions before it is used. Do not install or store where it will not be psi, night time pressure may exceed the  exposed to temperatures below freezing or maximum.
  • Page 4: Specifications

    Specifications 485HTO-100 485HTO-150 485HTO-200 485HTO-300 Specifications 15010484 15010485 15010486 15010487 Factory Settings Salt Used - Per Regeneration 6.0 lbs 9.0 lbs 12.0 lbs 18.0 lbs Water Used - Regeneration 86.4 gal 148 gal 162.4 gal 224.8 gal Hardness Removal - Grains...
  • Page 5: Where To Install The Softener

    Where To Install The Softener Place the softener as close as possible to is least likely to occur if a leak develops.  the pressure tank (well system) or water The manufacturer will not repair or pay for meter (city water). water damage.
  • Page 6: Installation Instructions

    Installation Instructions 1. If your hot water tank is electric, turn off the power to it to avoid damage to the element in the tank. 2. If you have a private well, turn the power off to the pump and then shut off the main wa- ter shut off valve.
  • Page 7: Installation

    Installation...
  • Page 8: System Start-Up

    System Start-Up Key Pad Configuration SETTINGS This function is to enter the basic set up infor- mation required at the time of installation. MANUAL This function is to initiate an immediate or REGEN delayed manual regeneration. DOWN / Increase or decrease the value of the settings while in the programming mode.
  • Page 9: Programming Instructions

    Programming Instructions TIME DAY, YEAR, For SIM units choose IRON & Settings MONTH, DAY, Press SETINGS key (3 SECONDS / BEEP) Time of day is for normal op- eration of system and the WATER TYPE VALVE MODE scheduling of the regenera- Select WELL / OTHER if any SOFTENER UF tion time.
  • Page 10: About The System

    About The System Control Operation During A Power Failure In the event of a power failure, the valve will keep track of the time and day for 48 hours. The programmed settings are stored in a non-volatile memory and will not be lost during a power failure.
  • Page 11: System Configuration

    Regeneration Process When the system capacity is near exhausted, a regeneration is necessary to restore the sys- tem to full capacity. The table below explains the regeneration steps. Step Name Description Fresh water is introduced to the bottom of the tank flowing upwards expanding Back Wash the ion exchange resin to rinse out any dirt or small particles to the drain and to un-compact the bed to restore full service flow rates.
  • Page 12: Manual Bypass

    Manual Bypass In the case of emergency, such as an overflowing brine tank, you can isolate your water softener from the water supply using the bypass valve located at the back of the control. In normal operation the bypass is open with the on/off knobs in line with the inlet and outlet pipes.
  • Page 13 Cleaning or Replacing Injectors Sediment, salt and silt will restrict or clog the injector. A clean water supply and pure salt will prevent this from happening. The injector assembly is located on the right side of the control valve. This assembly is easy to clean.
  • Page 14 Replacing Brine Line Flow Control (BLFC) TIP: Markings on the BLFC washer should face the direction as shown here. 1. Remove the red clip that secures the brine elbow. 2. Remove the BLFC holder from the elbow fitting. 3. Split the BLFC holder apart and remove the flow washer. 4.
  • Page 15: Care Of Your System

    Care of Your System To retain the attractive appearance of your new water softener, clean occasionally with mild soap solution. Do not use abrasive cleaners, ammonia or solvents. Never subject your sof- tener to freezing or to temperatures above 100°F. Resin Cleaner An approved resin cleaner must be used on a regular basis if your water supply contains iron.
  • Page 16 Brine Tank & Res-Up Feeder Assembly Step 3 Install brine well. Feed wick from feeder into the opening in the brine well cap.
  • Page 17: Main Repair Parts

    Main Repair Parts REPLACEMENT PARTS - TWIN TANK Replacement Part Number Part Description DWG # Quantity 60010052 POWER TRANSFORMER 120V-12V 60010002 BYPASS / METER 10010060 485 UP FLOW VALVE 60010048 TOP CONE 25020041 844 TANK (75) 25020042 948 TANK (100) 25020043 1054 TANK (150) 25010058...
  • Page 18 Main Repair Parts - Connectors REPLACEMENT PARTS - CONNECTORS Replacement Part Number Part Description DWG # Quantity 60010020 3/4" NPT ELBOW 60010019 1" NPT STRAIGHT 60010023 3/4" NPT STRAIGHT 60010079 VALVE COUPLING INLET 60010101 VALVE COUPLING OUTLET (METER SIDE) 60010025 PLASTIC SECURE CLIP 60010046 BYPASS SS CLIP...
  • Page 19: Control Valve Exploded View

    Control Valve Exploded View VALVE REPAIR PARTS LIST Replacement Replacement Part Description Part Description Part Number Part Number 60010127 INJECTOR SET #0000 BLACK 60010129 85HE UPFLOW PISTON ASSEMBLY 60010126 INJECTTOR SET #000 GREY 60010171 85HE DOWNFLOW PISTON ASSEMBLY 60010035 INJECTOR SET #00 VIOLET 60010130 85HE SEAL &...
  • Page 20: Control Valve Parts List

    Control Valve Parts List 485HE CONTROL VALVE (DOWNFLOW) Replacement MFG Part Number Part Description DWG # Quantity Part Number 5056087 Screw-M5x12(Hexagon) 5056088 Screw-M5x16(Hexagon With Washer) 5056047 End Plug Retainer 5031016 BNT85HE Piston Rod 5056097 Piston Pin 5031015 BNT85HE Quad Ring Plug Cover 5056070 Quad Ring 5031011...
  • Page 21 Power Head Exploded View...
  • Page 22: Power Head Parts List

    Power Head Parts List 485HE POWER HEAD (DOWNFLOW) Replacement MFG Part Number Part Description DWG # Quantity Part Number 5056084 Screw-ST3.5X13 5010037 Screw-ST2.9X10 13000416 Screw-ST3.5X25 5031007 BNT85HE Piston Rod Guide Plate 5056510 Motor-12v/2rpm 5030014 Motor Power Cable 11700005 Wire Connector 5056098 Motor Pin 5031006...
  • Page 23: Troubleshooting

    Trouble Shooting Issue Possible Cause Possible Solution A. Unit fails to initiate a 1. No power supply. Check electrical service, fuse, etc. regeneration cycle. 2. Defective circuit board. Replace faulty parts. 3. Power failure. Reset time of day. 4. Defective meter. Replace turbine meter.
  • Page 24: Warranty

    Life Time Warranty on Mineral Tanks and Brine Tanks Novo Water Conditioning Products will provide a replacement mineral tank or brine tank to any original equipment purchaser in possession of a tank that fails provided that the water conditioner is at all times operated in accordance with specifications and not subject to freezing.

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