Summary of Contents for Boyertown Furnace PurePro Energy Manager PRO 6000Z
- Page 1 INSTALLATION INSTRUCTIONS Energy Manager PRO 6000Z Keep these instructions with the boiler at all times. OYERTOWN URNACE PO Box 100 PA 19512 OYERTOWN, 1-610-369-1450 www.boyertownfurnace.com 1-03-22...
- Page 2 Be Aware of Hazard Definitions Denotes presence of a hazard which, if ignored, will result in severe personal injury, Danger death or property damage Denotes presence of a hazard which, if ignored could result in severe personal injury, Warning death or substantial property damage. Denotes the presence of a hazard, which if ignored, could result in minor personal Caution injury or property damage...
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Page 3: Table Of Contents
Table of Contents Specifications Energy Manager Pro 6000Z Features Installing the Energy Manager Pro 6000Z………………...………………………………4 Internal Components………………………………………………………………………6 HydroStat Bezel……………………………………………………………………………7 Caleffi Zone Board……………………………………………………………………..….7 Caleffi Settings and Connections………………………………….…………….…..…….8 Electrical Wiring………………………………………………………….………………11 Internal Wiring………………………………………………………...……………12 Field Connections Zone Valves with Plug’n Go Plus……………….………...……13 Field Connections Zone Valves including Indirect Tank…………….…..…………14 Field Connections Indirect with Circulator…………………………………………15 Optional Accessory Kits…………………………………………………………………..16 System Check Out…………………………………………………………………………16... -
Page 4: Specifications
Specifications Input Voltage: 120VAC Maximum Burner Amps: 5.8 FLA Maximum Transformer Load: 80VA @24VAC Dry Contact Ratings: 120VAC 2 Amps Each Energy Manager Pro 6000Z Features The Energy Manager Pro 6000Z integrates a Caleffi ZVR106 control along with a Hydrolevel Fuel Smart 3250 HydroStat to provide superior energy savings, enhanced zone control, and plug and play technologies for easy installation. - Page 5 4. Insert the box connectors through the 7/8” hole in the jacket top panel. Thread on the lock nuts to the box connectors and tighten. 5. Anchor the rear right-hand corner of the box to the jacket through the keyhole slot using a self drilling screw.
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Page 6: Internal Components
Internal Components 40VA Auxiliary Transformer Item No. 552251 Power Input Plug’n Go Plus Terminal Strip Molex Plug System Circulator Molex Plug Caleffi ZVR 6 Zone Panel Item No. 552328 Caleffi 40VA Transformers Item No. 552200 HydroStat 3250 Plus Item No. 508270 Illuminated Power Switch Burner Harness... -
Page 7: Hydrostat Bezel
HydroStat Front Bezel Indicating Lights 1. Temp Active – HydroStat is powered and temperature function is active 2. Temp High – Illuminated when the boiler reaches the high limit temperature 3. LWCO Active – Indicates the low water cut off is active 4. -
Page 8: Caleffi Settings And Connections
Caleffi Dip Switch Settings The ZVR series of controls is programmed by positioning four dip switches for the following operations. Master / Slave: allows for unlimited expansion to additional ZVR or ZSR relays boards. Pump Exercise ON / OFF: When exercise mode is ON, each circulator is switched on for 30 seconds following 72 hours of inactivity. - Page 9 Caleffi Thermostat Connections When a zone has a demand from a thermostat (T T / R W) the control will send 24 VAC to the corresponding zone valve. When the zone valve end switch closes, the system and secondary pump will switch on and the (X X) dry contact will close to signal the boiler of a heating demand.
- Page 10 Zone Valve Wiring 2 Wire Since a two wire actuator does not have an end switch for feedback to the relay box, the end switch terminals must have a jumper to simulate the end switch. If the end switch jumper is not installed, no demand will be sent to the boiler and the pumps will not turn on...
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Page 11: Electrical Wiring
Electrical Wiring Danger Electrical Wiring Must Conform to The National Electrical Code, ANSI/NFPA and Local Codes. The boiler must be electrically grounded and on a separate fussed disconnect switch. Electrical shock is hazardous. Turn off all power supplies before starting to make any wiring connections or repairs. -
Page 12: Internal Wiring
Internal Wiring... -
Page 13: Field Connections Zone Valves With Plug'n Go Plus
Field Connections – Plug’n Go Plus Indirect... -
Page 14: Field Connections Zone Valves Including Indirect Tank
Field Connections – Indirect Tank with Zone Valve... -
Page 15: Field Connections Indirect With Circulator
Field Connections – Indirect Tank with Circulator... -
Page 16: Optional Accessory Kits
Optional Circulator Kit The optional circulator kit consists of either a Taco 007 or Taco 007e prewired with a green Molex connector. This plugs directly into the green circulator plug in the rear of the Energy Manager Pro 6000Z if using it as a system circulator. Optional Plug’n Go Plus Water Heaters The optional Plug’n Go Plus indirect water heaters are designed to work specifically with the Energy Manager Pro 6000Z. -
Page 17: Boiler System Installation And Service Check List
Reviewed owners’ information in this manual with owner or maintenance personnel and instructed to keep for future reference? □ Properly filled in and returned warranty registration card to Boyertown Furnace Co. Inserted burner manual instructions with furnace manual for future us... -
Page 18: Warranty
Upon the request of Boyertown Furnace it shall be the obligation of the purchaser to ship prepaid to Boyertown the defective part only for inspection or repair. The alleged defective components must be returned through the proper trade channels in accordance with Boyertown Furnace procedure in force for handling goods returned for the purpose of inspection to determine cause of failure. -
Page 20: Warranty Registration
--------------Cut and Return This Form or Register Online at www.boyertownfurnace.com-------------------- Warranty Registration Boyertown Furnace Co. P.O. Box 100 Boyertown, PA 19512 Date Installed: ___________________________ Model Number: Energy Manager Pro 6000Z Serial Number: ________________________ Name of Purchaser: _________________________________________________________________________ Purchaser’s Address: ________________________________________________________________________ ________________________________________________________________________ Dealer’s Name: _____________________________________________________________________________...
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