SPT 1009 Operation Manual
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SPT 1009 Operation Manual

SPT 1009 Operation Manual

Mini-crawler crane
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SPT Mini Crawler Crane
OPERATION MANUAL
MINI-CRAWLER CRANE
SPT 1009
WARNING
In order to guarantee safety operation and avoid the accident, the operator
should be sure to read the operation manual before operation. If you need the
other languages, please contact SPT dealers.
HENAN SPT MACHINERY EQUIPMENT CO.,LTD
Add: Jinrong Industrial Park, Building 2-2#, Liangyuan District, Shangqiu City, Henan Province, China.
Email: info@sptcrane.com
Website: www.sptcrane.com

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  • Page 1 In order to guarantee safety operation and avoid the accident, the operator should be sure to read the operation manual before operation. If you need the other languages, please contact SPT dealers. HENAN SPT MACHINERY EQUIPMENT CO.,LTD Add: Jinrong Industrial Park, Building 2-2#, Liangyuan District, Shangqiu City, Henan Province, China.

  • Page 2: Table Of Contents

    SPT Mini Crawler Crane CONTENTS Contents Page Introductions 1：Introduction 2：Crane Summary 3：Operation qualification 4：The Terms Technical Parameters 1：The Dimensions 2：Main Technical Parameter 3：The Main Boom Lifting Performance Tables 4：Searcher Hook Lifting Performance Tables 5：Lifting Height Curve Operation 1：Crane Body Appearance 2：Crane Body Operation...

  • Page 3: Introductions

    SPT Mini Crawler Crane Introductions 1.Introductions 2.Crane Summary 3.Operation qualification 4.The Terms...
  • Page 4 ●Only people who thoroughly understand the manual basic operating rules can operate this machine. ●Place the manual to a nearby place for convenient reference. ●If the manual is lost or damaged, please immediately contact SPT company or SPT dealers to replace a new one.
  • Page 5 The maintenance instructions, torque, pressure, measuring method, adjusting data and illustrations in the manual will be adjusted according to the updating of this machine; The machine maintenance may be affected after the manual revision, please contact SPT company and SPT designated dealers for the latest manual before regular maintenance.
  • Page 6 SPT Mini Crawler Crane 2. Crane summary 2.1 Operation instructions This machine is a portable mini crawler crane which is equipped with rubber tracks and booms. It has two sets of power supply, and can travel in the working place and hoist within the rated load. It is also a remote control crane.
  • Page 7 SPT Mini Crawler Crane 2.3 The machine function （1）Traveling devices Traveling system is mainly composed of a pair of walking motors, engine, walking operation units and rubber tracks. In order to ensure the crane passing ability, outriggers can be folded away when traveling or transporting.
  • Page 8 SPT Mini Crawler Crane （3）Boom length L （4）Boom angle a （5）Hoisting height H...

  • Page 9: Technical Parameters

    SPT Mini Crawler Crane Technical parameters 1.The dimensions 2.Main technical parameter 3. The main boom lifting performance tables 4.Searcher hook lifting performance tables 5.Lifting height curve...

  • Page 10: The Dimensions

    SPT Mini Crawler Crane 1. The Dimensions...

  • Page 11: Main Technical Parameter

    SPT Mini Crawler Crane 2 .The crane external view Model SPT1009 Capacity 10.0t×2.5m Working radius 19m×0.50t Ground lifting height 20.2Mx1.30t Underground lifting height 20mX4.7t(6 fall) 30mX4.7t(4 fall) Hook speed 62mX3.2t(2 fall) 125mX1.5t(1 fall) 0-12m/min (6 fall）0-18m/min (4 fall） Winch device Rope type Φ10mm×150m...

  • Page 12: 3：The Main Boom Lifting Performance Tables

    SPT Mini Crawler Crane Standard Diesel engine and motor (Dual power)、 Proportional joystick control and equipment wireless proportional remote (Dual operation mode) 、 Intelligent display Optional Searcher hook 、Fly jib、Single fall hook、Outrigger Pads、Man basket Form1 The crane main technical parameters screen、Moment limiter、Over hoist alarm and automatic stop device、...
  • Page 13 SPT Mini Crawler Crane Worki Lifting table（4fall）（t） 6.00 9.40 12.80 16.20 19.60 Boom Boom Boom Boom Boom Radiu 6.60 6.60 6.60 6.60 5.50 5.50 4.00 4.00 — 2.50 — 6.60 6.60 6.60 6.60 5.50 5.50 4.00 4.00 3.00 3.00 3.00 6.60 6.60 6.50 6.60 4.80 5.50 3.60 4.00 3.00 3.00...
  • Page 14 SPT Mini Crawler Crane Worki Lifting table（2fall）（t） 6.00 9.40 12.80 16.20 19.60 Boom Boom Boom Boom Boom Radiu 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 — 2.50 — 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.00 3.00 3.00 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.00 3.00...
  • Page 15 SPT Mini Crawler Crane Worki Lifting table（1fall）（t） 6.00 9.40 12.80 16.20 19.60 Boom Boom Boom Boom Boom Radiu 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 — 2.50 — 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 3.00 3.00 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 3.00...

  • Page 16: Searcher Hook Lifting Performance Tables

    SPT Mini Crawler Crane 4. Searcher hook lifting performance tables Worki Lifting table（Search hook）（t） 6.00 9.40 12.80 16.20 19.60 Boom Boom Boom Boom Boom Radiu 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 — 2.50 — 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 3.00 3.00...

  • Page 17: 5：Lifting Height Curve

    SPT Mini Crawler Crane 0.20 0.50 19.00 Form3 Searcher hook lifting performance tables 5.Lifting height curve 1009-11 S P T 1 0 0 9 W o rk in g R a n g e D ia g ra m We i gh t :t 80°...
  • Page 18 SPT Mini Crawler Crane Note：the explanation of rated load to form1、form2-1a、form2-1b、form2-1c、orm2-1d、form3、form4 . （1）The numerical which rated load show in the forms, are the maximum lifting weight that the crane can ensure on the flat and solid ground. The load does not exceed 75% of the tipping load.

  • Page 19: Operation

    SPT Mini Crawler Crane Operation 1：Crane body appearance 2：Crane body operation 3：Remote control operation 4：Throttle Control 5：Safety control 6：Transportation...
  • Page 20 SPT Mini Crawler Crane 1：Crane body appearance 1.1 Each unit 1）Hook 2）Boom 3）cylinder of boom 4）Hydraulic winch 5）Outrigger 6）Turntable 7）Track 8）Shield 9）Console 10） cylinder of outrigger...
  • Page 21 SPT Mini Crawler Crane 1.2 Console 1）Right handle 2）Mode switch panel 3）Leveling operation panel 4）Seat 5）Outrigger operation panel 6）Left handle...
  • Page 22 SPT Mini Crawler Crane 2. Crane body operation 2.1 Travel lifting operation handle 2.1-a...
  • Page 23 SPT Mini Crawler Crane 2.1-b 2.2 Left and right handles function The operating table performs traveling and lifting operation by two electronic control handles (above picture 2.1-A): when the mode switch chooses the traveling gear, the left handle is corresponding to the forward and backward of the left handle, and the right handle is corresponding to the forward and backward of the right handle, at the same time, the left and right directions of the handle are invalid.
  • Page 24 SPT Mini Crawler Crane ●Boom downs：push the handle forward. ●Middle position：stopping operating handle, and the handle is back to the middle position. At the same time, boom stops up and downs. ●Boom ups：pull the handle backward. When choosing traveling work mode, the front and back of handle controls left track forward and backward. At the same time, the left and right actions are invalid.
  • Page 25 SPT Mini Crawler Crane When pressing the forced button, it is in the shielding state such as overweight alarm, over-winding protection, anti-roll protection and communication failure. The display only shows the current alarm state but does not limit the output of the action. It is mainly used to bring the crane to the safe area to continue the work by forced button , when the crane is overweight or overwind alarm.
  • Page 26 SPT Mini Crawler Crane 1) select switch of inner and outer oil cylinder of the 2# outrigger 2) select switch of inner and outer oil cylinder of the 3# outrigger 3) the handle of outrigger extension and contracting 4) select switch of inner and outer oil cylinder of the 1# outrigger 5) select switch of inner and outer oil cylinder of the 4# outrigger 2.3.2 Outrigger operation steps...
  • Page 27 SPT Mini Crawler Crane ●Four dial button switches correspond to four outriggers respectively. Select the external oil cylinder when pushing forward. Select the inner oil cylinder when pushing backward (as shown in the red part of the label). ●When supporting the outrigger, firstly select the four dial button switches to the position of the inner oil cylinder.
  • Page 28 SPT Mini Crawler Crane Chart 2.3.2-b 2.3.3 self leveling and auto stowage...
  • Page 29 SPT Mini Crawler Crane ●self leveling:When the boom reaches the homing state, select the "outrigger mode" for the working mode, unscrew the four outriggers and insert the fixed pins, press the "self leveling" button, the leveling indicator light will be on, the crane will automatically rise and reach the leveling state, the track is 15-20cm above the ground, and the leveling indicator lamp will be off automatically.
  • Page 30 SPT Mini Crawler Crane （0）home screen （1）main interface Serial Functions parameter Alarm way Icons...
  • Page 31 SPT Mini Crawler Crane number Engine oil Alarm when the engine The indicator icon turns red pressure oil pressure is low Alarm when water Water The indicator icon turns red temperature exceeds 100 temperature and the buzzer sounds degrees Electric motor...
  • Page 32 SPT Mini Crawler Crane 0-90% ratio is green、 Lifting Showing current lifting 1.12 90-100% ratio is yellow、 percentage ratio in real-time More than 100% ratio is red Key introduction 1.21 Setting up Other setting up 1.22 Query interface Fault code, bus query...
  • Page 33 SPT Mini Crawler Crane Serial Functions Parameter Icon number Boom length Boom length in real-time Rated weight at this range Rated weight Actual weight Current lifting weight The angle between boom and Angle horizontal plane Range Working radius Lifting percentage...
  • Page 34 SPT Mini Crawler Crane maximum position The non-maximum The light is on when all the four position of outrigger outriggers don’t stretch out to the maximum position （2）Working condition switch ●If you need to change working condition, press the “setting up working condition” button, then it enters into “torque limiter setting up”...
  • Page 35 SPT Mini Crawler Crane ●Setting up to the interface of 1 ratio and fly jib that after working condition. （4）Searcher hook interface ●Setting up to the interface of 1 ratio and searcher hook that after working condition. （5）Information query interface...
  • Page 36 SPT Mini Crawler Crane （6）Port query interface ● You can view the state of each input and output point of the controller, when it enters into the port query interface (7)Communication state...
  • Page 37 SPT Mini Crawler Crane （8）The throttle setting ●When it enters into the throttle setting interface, enter the password 1212 and you can query the current throttle motor signal value. 2.5 The engine and electric motor starting and stopping...
  • Page 38 SPT Mini Crawler Crane 2.5.1 Master key switch The master key switch is the power switch of the whole crane, which can start and stop the engine in the crane body. Start the engine by following steps: ●When the key is inserted, it is "OFF" gear, and the power supply of the whole crane is disconnected;...
  • Page 39 SPT Mini Crawler Crane 1) The engine starting time shall not exceed 5 seconds, which will accelerate the aging of the battery. If it is not successfully started once, operate it after 1 minute. 2) Check the oil level of the fuel tank before starting, and replenish fuel in time.
  • Page 40 SPT Mini Crawler Crane...
  • Page 41 SPT Mini Crawler Crane 2.6 Other operation （1）Lights switch Push the dial button switch upward, then the light is on; if push it downward, then the power is off. （2）Remote control/manual selection switch. ●Remote control mode： push the dial button switch to the “Remote Control" gear, accompanied with voice, at this time you can open the remote control for work.
  • Page 42 SPT Mini Crawler Crane chart（1） remote control mode chart（2） manual mode...
  • Page 43 SPT Mini Crawler Crane （3）Mode selection switch ●Outrigger gear：choose the outrigger gear and operate outriggers by the dial button switch of the outrigger panel; At this time the operation of the electric control handle does not output action. ●Traveling gear：Choose the traveling gear, and the front and back direction of two electric control handles control the left and right track working respectively.
  • Page 44 SPT Mini Crawler Crane 3. The operation of remote control K1, K2, K5 and K6 are four composite handles. When choosing the lifting mode, the four handles correspond to gyration, boom ups and downs, boom extension and contracting, and hook rising and falling. When choosing the outrigger mode, the four handles correspond to the ①、②、③...
  • Page 45 SPT Mini Crawler Crane When choosing lifting working mode，the handle controls boom ups and downs. ●Push the handle forward：boom rises up. ●Middle position：stopping to operate handle, then the handle is back to the middle position, and boom stops ups and downs .
  • Page 46 SPT Mini Crawler Crane ●Middle position：stopping to operate handle, then the handle is back to the middle position, and outrigger stops. ●Pull the handle backward：outrigger falls down. （K3）（K4)left track、right track The two handles control the crane's forward, backward, left and right turns. It can adjust the traveling speed by changing the handle range.
  • Page 47 SPT Mini Crawler Crane not limit the output of action. It is mainly used to force the crane to the safe area and continue the work when the crane lifting is overweight and overwind alarms. （S11)Hook stow/hook down switch Only when the crane is in lifting mode, it can carry out hook stow and hook down. When the hook reaches the position of the heavy hammer of the over-winding switch, the crane enters into the over-winding protection state.
  • Page 48 SPT Mini Crawler Crane ●The front, middle and back position of the three dial button switch corresponds to external outrigger, middle position and inner outrigger. ●K1/K2/K5/K6 handles control extension and contracting of the four outriggers. 4：The throttle control The control object is Yanmar engine mechanical throttle lock， The part of throttle adjusting and controlling is related to the engine operation effect.
  • Page 49 SPT Mini Crawler Crane 5. Safety control 5.1 Safety control Serial Names Description number Interlock protection Manual/remote control Operation interlock；remote control indicator lamp on of manual and remote remote control gear is on, accompanied with voice. control Mode interlock Interlock among traveling, lifting and outrigger working mode; change by three protection dial button switches.
  • Page 50 SPT Mini Crawler Crane 2）On lifting mode, it is only allowed to fall down the hook and rise up the boom when the torque limiter is over-weight and alarms; other actions are allowed unless pressing the forced switch. 3 ） On lifting mode, the hook is only allowed to rise when it appears three-winding alarm and automatic stop function;...
  • Page 51 SPT Mini Crawler Crane 5.2 Residual risk of equipment information about the residual risks that remain despite the inherent safe design measures, safeguarding and complementary protective measures adopted. 1） Failure to maintain and lubricate as required shortens the life of the equipment.

  • Page 52: 6：Transportation

    SPT Mini Crawler Crane Transportation 6： 6.1 Traveling to the trailer 1. Keep the trailer in a braking state, and put pads on both sides of the wheels to ensure safety. 2. The two inclined plates are kept parallel so that the crane drives straight to the trailer.
  • Page 53 SPT Mini Crawler Crane 6.2.2 Hoisting by wooden box 6.3 Fixing...
  • Page 54 SPT Mini Crawler Crane 1. Turn off the engine and remove the key to the start switch. 2. Place a square log on the front and back of the rubber track to prevent the machine from moving during transportation. 3. Use a chain or wire rope to pass through the lifting hole at the bottom of the frame and the boom hook to fix the machine.

  • Page 55: Maintenance

    SPT Mini Crawler Crane Maintenance 1：Running –in and maintenance 2：Lubrication 3：Maintenance and preventive measures 4：Daily maintenance 5：The first- Class technical maintenance 6: The second-Class technical maintenance 7：Maintenance of the tracks 8：Packing list...
  • Page 56 SPT Mini Crawler Crane 1. Running-in and maintenance The new crane or overhauled crane must be running-in(test running, lifting) before using, in case of causing parts early damage and influencing service life. （1）Preparation before running-in 1） Clean up the crane surface.
  • Page 57 SPT Mini Crawler Crane （2）Running-in program 1）Engine is idled about 15min; after starting, it will gradually speed up from low speed. 2）Test travel by forward gear and reverse gear in order to ensuring that traveling has no problem. 3）Set up four outriggers, and test hoisting has no problem.(Test hoisting doesn’t lift too heavy object.) 4）...
  • Page 58 SPT Mini Crawler Crane...
  • Page 59 SPT Mini Crawler Crane 2.1. Environment temperature/Hydraulic fluid grade： Environment temperature exceeds 40°C L-HM68 Environment temperature between 5°C and 40°C L-HM46 Environment temperature from -15°C to 5°C L-HM22 Environment temperature from -15°C to -30°C L-HV22 Environment temperature under -30°C No. 10 aviation hydraulic oil 2.2.
  • Page 60 SPT Mini Crawler Crane （11）After the maintenance work is completed, the temporary facilities taken in the maintenance shall be dismantled and the site cleaned up （12）The protective measures to be taken during maintenance and repair shall be in accordance with the provisions of 6.0.1-6.0.8 in DL / t 5248-2010...
  • Page 61 SPT Mini Crawler Crane (3)Check fastening condition of the base of engine, hydraulic pump and so on. And fasten them one by one. (4)Check abrasion condition of the wire rope of pulley place, and lubricate pulley and pulley shaft. (5)Check pulley condition. Check whether they are flexible, and whether they have abrasion and crack.
  • Page 62 SPT Mini Crawler Crane (1)Attention to working environment 1） The rubber tracks should avoid the touch with kinds of oil, such as engine oil, diesel and lubricating grease. It also should avoid the touch with chemicals, such as acid, alkali and salt. If happening the above situation, it needs to be cleaned up and out in time.
  • Page 63 SPT Mini Crawler Crane 8. Packing list （1）SPT mini crawler crane （2）Documents together with the crane ●SPT mini crawler crane product qualification certificate ●SPT mini crawler crane instructions ●The safe load moment limiter operation instruction ●Tool tables together with the crane ●Easy-damaged parts tables...

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