Related Manuals for Barber SURF RAKE 400
Summary of Contents for Barber SURF RAKE 400
- Page 1 ® SURF RAKE INSTRUCTION & PARTS MANUAL MODEL 400 ___________________ MACHINE SERIAL NUMBER CATALOG 400S47800318 4780 0318...
- Page 2 ® Never replace any components of the Surf Rake with one which is not manufactured by H. Barber & Sons, Inc., or listed in this manual as a proper replacement part. 4780 0318...
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Page 3: Table Of Contents
TABLE OF CONTENTS SURF RAKE ® MODEL 400 Page ® SECTION 1 – SURF RAKE SYSTEMS AND COMPONENTS ........1-1 SECTION 2 – ATTACHING TO TOWING VEHICLE ........2-1 ® SECTION 3 – OPERATING THE SURF RAKE ........3-1 SECTION 4 – MAINTENANCE ........4-1 SECTION 5 –... - Page 4 BARBER SURF RAKE MODEL 400 ® SECTION 1 - SURF RAKE COMPONENTS ® ® This instruction manual describes the different systems and components that make up the Surf Rake . This manual includes a maintenance, lubrication and parts ordering section. It is important that anyone operating ®...
- Page 5 to the drive chain and the drive sprockets located inside the chain case. Drive chain should be adjusted so that there is approximately 1/4"(6.35mm) slack but no more than 1"(25.4mm) slack midpoint between the sprockets. Adjustment is made by loosening the two bolts that fasten the motor mount to the front tank motor bracket and tightening the adjusting bolt, which will move the motor and attached front sprocket assembly forward.
- Page 6 suction hose is twisted, the hose clamp on the pump end of the hose can be loosened, the hose turned to the desired position, and the clamp re-tightened. HYDRAULIC FILTER The hydraulic fluid is filtered and returned to the reservoir tank through the canister filter.
- Page 7 HYDRAULIC MOLDBOARD (OPTION) The hydraulic moldboard is moved up and down by two double acting cylinders. This option requires a set of remote valves on the tractor. The two hoses connect to one rear remote valve. ELECTRONIC COMPONENTS (OPTIONS) Electrical diagrams for all component options are located at the end of this manual. ®...
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Page 8: Section 2 - Attaching To Towing Vehicle
BARBER SURF RAKE MODEL 400 ® SECTION 2 - ATTACHING TO TOWING VEHICLE ® This instruction manual describes the different systems and components that make up the Surf Rake . This manual includes a maintenance, lubrication and parts ordering section. It is important that anyone operating ®... - Page 9 JACK POSITIONING Lift the machine up with the three-point hitch, remove the jack stand pin and turn the jack stand back, not forward, into its neutral position (or remove jack stand if desired). Replace jack stand pin. Fold the jack stand arm ®...
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Page 10: Section 3 - Operating The Surf Rake
® BARBER SURF RAKE MODEL 400 ® SECTION 3 – OPERATING THE SURF RAKE OPERATION ® Do not allow individuals to operate the Surf Rake without first receiving personalized training and ensuring that they have read this manual. ® Before each operation of the Surf Rake , make a careful visual inspection of the machine. - Page 11 ® START UP Turn the handle of the flow control of the Surf Rake down to full ® speed. Pull the Surf Rake into position on the beach area to be cleaned. Put the tractor in gear. Engage the PTO and adjust the engine to a 540-RPM PTO setting. ®...
- Page 12 OPERATING HINTS ® following general rules should be followed to attain maximum efficiency from your Surf Rake ® ® If your Surf Rake is picking up too much sand: If your Surf Rake is not removing enough debris: 1. Lower moldboard 1.
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Page 13: Section 4 - Maintenance
Sons, Inc. Do not replace any component of the Surf Rake with one that is not manufactured by Barber or listed in this manual as a proper replacement part. LUBRICATION GREASE FITTINGS Lubricate all grease fittings every 40 hours of operation. (See Maintenance and Lubrication Chart - Section 5) CHAINCASE ROLLER CHAIN Roller Chain should be oiled after every 100 hours of use. - Page 14 This will result in sand ® being removed along with the debris. At no time should the Barber Surf Rake pick up sand.
- Page 15 remove retaining ring stop. Turn retaining ring clockwise until there is little or no play. Reinsert the stop and screw. Do not over-tighten. The drive chain and drive sprocket must be removed to adjust the bearing on the chain case side. If adjusting does not remove the play from the bearing, it must be replaced. TO REMOVE THE MAIN SHAFT BEARINGS: Remove the top shield, side guards, and conveyor belt assemblies.
- Page 16 There are 20 rows on the belt. Count 10 rows or half way from where the belt is split. A lifting chain should be hooked at or near this midpoint location on each side of the conveyor belt. This will allow the lowest height necessary to lift the conveyor belt off of the machine.
- Page 17 when they wear down to a thickness of 1/8”. Inspections should be made every month to monitor the wear. TO REMOVE THE SKID SHOES: Open the side door/guard. Tighten the conveyor belt fully to take the weight off of the skid shoes. Do this on each side of the machine. Loosen and remove the two ½” bolts that hold each skid shoe to the side frame arms.
- Page 18 REMOVAL AND REPLACEMENT OF 504FH TINES (SIFTING BELT) TOOLS RECOMMENDED: Safety support is REQUIRED! Power tool or ratchet, 6” socket extension and 1/2” socket (6 point), large flat blade screwdriver, 1/2” combination wrench, drive torque wrench. The tines are secured on the retaining bar by a spacer washer and a locknut. Loosen off the retaining washer and nut and remove the old tine.
- Page 19 ® Barber SURF RAKE Model 400 Maintenance & Lubrication Schedule Every 8 Hours or Every Day: · Wash Machine After Use Every 40 Hours or Every Week: Lubricate the following: Chart Ref. # Barber Part # Description (Quantity) 549AS08 8” Roller Assemblies (4)
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Page 20: Section 5 - Lubrication Chart
MAINTENANCE AND LUBRICATION CHART GREASE EVERY 40 HOURS OR EVERY WEEK - BOTH SIDES INSPECT AND ADJUST EVERY 40 HOURS OR EVERY WEEK INSPECT AND MAINTAIN EVERY 200 HOURS OR BIMONTHLY INSPECT AND MAINTAIN EVERY 500 HRS OR EVERY YEAR INSPECT AND MAINTAIN EVERY 1000 HRS OR EVERY THREE YEARS 4780 0318... -
Page 21: Section 6 - Parts Catalog And Ordering
® BARBER SURF RAKE MODEL 400 SECTION 6 – PARTS CATALOG AND ORDERING When Ordering Parts, please have the following information available: 1. Model and serial number of your SURF RAKE 2. Part number, description and page number 3. Shipping and billing address 4. -
Page 22: Conveyor
CONVEYOR ITEM PART NUMBER DESCRIPTION 400S 0111 504FH TINE 410HA CHANNEL A WITH STUDS AND WASHERS 410HB CHANNEL B WITH STUDS AND WASHERS 404BE02 BELT 404DK OFFSET CHAIN, COMPLETE (BOTH SIDES) 504G CAPSCREW 560W06S WASHER 560W06H SPACER, SILVER 504H LOCKNUT 560N05LS LOCKNUT 560W05S... -
Page 23: Moldboard And Shields
MOLDBOARD AND SHIELDS ITEM PART NUMBER DESCRIPTION 400S 0719 422AS01 MOLDBOARD 560N08L LOCK NUT 560B08100 CAPSCREW 524X CAPSCREW 560B05075 CAPSCREW 560N05L LOCK NUT 522JT TURNBUCKLE 522JT1 522JT2 COTTER PIN 442A/B SIDE SHIELD (B SHOWN) 409D CAPSCREW 502N FLAT WASHER 509FA LOCKING NUT 424F BACK SHIELD... -
Page 24: Drive Mechanism
DRIVE MECHANISM ITEM PART NUMBER DESCRIPTION 400S 0118 435AS01 SPROCKET AND SHAFT ASSEMBLY 436AS01 SPROCKET AND SHAFT ASSEMBLY 540D CAPSCREW 403T BEARING 408BB CAPSCREW 524G LOCK WASHER 523R HEX NUT 503ZE01 GREASE FITTING 560B06100 CAPSCREW 549AS08 IDLER ROLLER ASSEMBLY 549AS01 PIN AND BASE ASSEMBLY 549CM01 SEAL... -
Page 25: Sprocket Roller Assembly
SPROCKET ROLLER ASSEMBLY ITEM PART NUMBER DESCRIPTION 400S 0118 549CM02 SNAP RING, LARGE INTERNAL 549FM01 FRONT COVER PLAET 549CM03 SNAP RING, SMALL EXTERNAL 527GF-2 ROLLER BEARING 527GF-9 RACE 549AS04 SPROCKET ROLLER ASSEMBLY, COMPLETE 549CM01 SEAL 549FM02 REAR COVER PLATE 549AS01 PIN AND BASE ASSEMBLY 549CM05 SHIM... -
Page 26: Chain Case
CHAIN CASE ITEM PART NUMBER DESCRIPTION 400S 0111 A518 CHAIN CASE ASSEMBLY 518C COVER PLATE 518D GASKET 518AA WING NUT 603E SPROCKET 403FF BUSHING 503X 503W12 SPROCKET 503WHK 503MMC CHAIN 503NN-1 HALF LINK 503NN-2 CONNECTING LINK 518K CAPSCREW 523R HEX NUT 503WB BUSHING 603GG... -
Page 27: Hitch
HITCH ITEM PART NUMBER DESCRIPTION 400S 0111 540C1001 HOSE CLAMP, DOUBLE 608HX HOSE CLAMP ½” 645HBB HOSE CLAMP 1” A552-1 HITCH PIN WITH COTTER 552D HITCH PIN COTTER 552C DRAW BAR SNAP PIN DRAW BAR WITH SNAP PINS IS EITHER CATEGORY 1 OR 2 552CAT-1 (OR 2) DEPENDING ON TRACTOR 553AS02... -
Page 28: Hydraulic Lift
HYDRAULIC LIFT ITEM PART NUMBER DESCRIPTION 400S 0111 545HD-12 QUICK DISCONNECT (MALE) 540A0807 PRESSURE REDUCER 545HD-13 QUICK DISCONNECT COVER 608HX HOSE CLAMP 645HY HOSE 545R STREET ELBOW 545CC ELBOW 445DD PIPE 445DD-1 PIPE 445FF PIPE 520K CAPSCREW 645C PIPE CLAMP 545P REDUCER BUSHING 445S... -
Page 29: Hydraulics
HYDRAULICS ITEM PART NUMBER DESCRIPTION 0520 540A0809 QUICK DISCONNECT (MALE) 540E0602 ELBOW 540T0602 UNION TEE 540A0403 ADAPTER 540B0618 TUBE ASSEMBLY 540B0619 TUBE ASSEMBLY 540H06120 HOSE 540H04012 HOSE 540HP001 HOSE PROTECTOR 445J 445JS RAM SEAL AND PACKING 545HD-13 QUICK DISCONNECT COVER 540C1001B HOSE CLAMP 540C1017... -
Page 30: Hydraulic Drive With Manifold
HYDRAULIC DRIVE WITH MANIFOLD ITEM PART NUMBER DESCRIPTION 400S 0318 645HA PUMP 540A1205 ADAPTER 540A1003 ADAPTER 540E1202 ELBOW 540H08105 HOSE 540V015 CONTROL MANIFOLD, REVERSING AND FLOW 540H08024 HOSE 645HF MOTOR 645HF-1 MOUNTING BRACKET 504J CAPSCREW 540A0801 ADAPTER 503Q LOCK WASHER 560B06100 CAPSCREW 509H... - Page 31 HYDRAULIC DRIVE WITH MANIFOLD ITEM PART NUMBER DESCRIPTION 400S 1118 645HA PUMP 540A1205 ADAPTER 540A1003 ADAPTER 540E1202 ELBOW 540H08105 HOSE 540V015 MANIFOLD 540H08024 HOSE 645HF MOTOR 645HF-1 MOUNTING BRACKET 504J CAPSCREW 540A0801 ADAPTER 503Q LOCK WASHER 560B06100 CAPSCREW 509H LOCK WASHER 545B FILTER BASE 545C...
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Page 32: Hub, Wheel, Tire
HUB, WHEEL, TIRE ITEM PART NUMBER DESCRIPTION 400S 0616 527GF-10A SPINDLE WITHOUT FLANGE 527GF-11 RACE, STAINLESS SLEEVE 527GF-6A GREASE SEAL 3.38” OD 527GF-1 HUB BEARING, LARGE 527GF-8 RACE, LARGE 527GF HUB WITH RACES 527GF-9 RACE, SMALL 527GF-2 HUB BEARING, SMALL 527GF-5 WASHER 527GF-3... -
Page 33: Caster Assembly (Option)
OPTIONAL CASTER ASSEMBLY 6-11 ITEM PART NUMBER DESCRIPTION 400S 0111 251A FORK ASSEMBLY 251B WASHER 509FA LOCKING NUT 251C BOLT 251D WASHER 251E SPACER TUBE 251F ROLLER BEARING 560B08100 BOLT 524G LOCK WASHER 251G WHEEL FLANGE AND TIRE ASSEMBLY 251H HUB ASSEMBLY 251ASY CASTER ASSEMBLY COMPLETE... -
Page 34: Finisher (Option)
OPTIONAL FINISHER ITEM PART NUMBER DESCRIPTION 400S 0111 430AS13 EXTENSION ARM (RIGHT) 530FB01 HOLD DOWN BAR 530AS06 FINISHING PLATE 530CM02 FINISHER (RIGHT OUTSIDE) 530CM05 FINISHER (RIGHT INSIDE) 530CM03 FINISHER (CENTER) 530CM04 FINISHER (LEFT INSIDE) 530CM01 FINISHER (LEFT OUTSIDE) 560B05150 BOLT 524S WASHER 560N05L... -
Page 35: Auto Finisher (Option)
OPTIONAL AUTO FINISHER ITEM PART NUMBER DESCRIPTION 400S 0111 430AS13 EXTENSION ARM (RIGHT) 530FB01 HOLD DOWN BAR 530AS06 FINISHING PLATE 530CM02 FINISHER (RIGHT OUTSIDE) 530CM05 FINISHER (RIGHT INSIDE) 530CM03 FINISHER (CENTER) 530CM04 FINISHER (LEFT INSIDE) 530CM01 FINISHER (LEFT OUTSIDE) 560B05150 BOLT 524S WASHER... -
Page 36: Finisher Hydraulics (Option)
OPTIONAL FINISHER HYDRAULICS ITEM PART NUMBER DESCRIPTION 400S 0111 540A0809 QUICK DISCONNECT (MALE) 540H06120 HOSE 540E0602R ELBOW/RESTRICTOR 540B0617 TUBE ASSEMBLY 540A0618 ADAPTER 540H04061 HOSE 540HP001 HOSE PROTECTOR 540E0603 ELBOW 445J 445JS RAM SEAL AND PACKING 545HD-13 QUICK DISCONNECT COVER 540C1001B HOSE CLAMP 540C1017 COVER PLATE... -
Page 37: Auto Finisher Hydraulics (Option)
OPTIONAL AUTO FINISHER HYDRAULICS ITEM PART NUMBER DESCRIPTION 400S 0111 540T0804 STREET TEE 540V007 SEQUENCE VALVE 540A0611 ADAPTER 540H06052 HOSE 540R4500236 ORIFICE PLATE 540V004 SHUT OFF VALVE 545CC ELBOW 540P08023 PIPE 540A0805 COUPLER 545P REDUCER BEARING 540A0403 ADAPTER 540H04061 HOSE 540A0404 ADAPTER 545JJH... - Page 38 OPTIONAL AUTO FINISHER HYDRAULICS ITEM PART NUMBER DESCRIPTION 540H06052 HOSE 540E0602 ELBOW 90° 540C1001A HOSE CLAMP 540B0602 TUBE, LEFT 540H06130 HOSE 545JJHP1 REPLACEMENT SEAL KIT 545JJH CYLINDER 540A0404 ADAPTER 540E0601 ELBOW 90° 540TB04000 TUBE 540T0401 UNION TEE, TUBE 540E0401 ELBOW 90° 540V004 SHUT OFF VALVE 540R4500236...
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Page 39: Auto Finisher Hydraulics (Option)
OPTIONAL AUTO FINISHER HYDRAULICS ITEM PART NUMBER DESCRIPTION 540A0601 ADAPTER 540V015 MANIFOLD 540E0602 ELBOW/RESTRICTOR 540H06052 HOSE 540R4500236 ORIFICE PLATE 540V004 SHUT OFF VALVE 540B0617 TUBE ASSEMBLY 540C1017 COVER PLATE 540C1018 BLACK PLASTIC BODY 560B04175 CAPSCREW 520P LOCKWASHER 540H04061 HOSE 540A0404 ADAPTER 545JJH CYLINDER... - Page 40 OPTIONAL 400 LIGHT BAR 6-14 4780 0318...
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Page 41: Hydraulic Moldboard (Option)
OPTIONAL HYDRAULIC MOLDBOARD ITEM PART NUMBER DESCRIPTION 540A0809 QUICK DISCONNECT, MALE 540R08032 ORIFICE PLUG 545HD-13 QUICK DISCONNECT COVER 540H06050 HOSE 540B0601 TUBE 540T0602 540H06025 HOSE 545JJH CYLINDER 540C1001 HOSE CLAMP 540R0806 ADAPTER 530CM07 522JT2 COTTER PIN 422AS04 MOLDBOARD 530CM06 560C02150 COTTER PIN 545JJHP REPLACEMENT SEAL KIT PER CYLINDER...