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Related Manuals for PPG Semco 1088
Summary of Contents for PPG Semco 1088
- Page 1 ® 1088 CE mixer Operating instructions and troubleshooting guide ® Semco 1088 CE mixer Operating instructions & trouble-shooting guide Semco® Packaging and Application Systems 12780 San Fernando Road Sylmar, CA 91342 www.semcopackaging.com...
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Page 2: Table Of Contents
12 – Appendix ………………………………………………………………………………………………… Notice This document is based on information available at the time of publication. While PPG, has made every effort to provide current and accurate information, this manual will cover all contingencies regarding installation, startup, operation, and maintenance based on data collected during factory acceptance testing and production simulation runs by PPG. -
Page 3: Requirements & Ratings
® 1088 CE mixer Operating instructions and troubleshooting guide 1. Requirements & Ratings ® Semco Model 1088 CE Mixer is not to be used in explosive environments. Compressed Air, no oil, moisture, or dust particles. Use the quick- disconnect fitting to attach your air supply hose. Turn manual valve to ‘ON’ position. -
Page 4: Machine Description
® 1088 CE mixer Operating instructions and troubleshooting guide 2. Description ® The Semco 1088CE Mixer was developed for mixing of two-component cartridges holding 2.5 oz., 6 oz. and 8 oz. cartridges with 6” or 8” dasher rods. ® The cartridges are ready for use directly after the mixing operation with Semco 1088CE mixer. -
Page 5: Safety Instructions
® 1088 CE mixer Operating instructions and troubleshooting guide 3. Safety instructions Before operating mixer, read manual and all safety instructions. General laws and regulations concerning safety and accident prevention must also be used when operating any machinery. Only trained and authorized personnel shall operate and service this machine. Never operate machine without safety guards in place. -
Page 6: Safety Features
® 1088 CE mixer Operating instructions and troubleshooting guide 4. Safety features 4.1 There are two primary safety features on this machine: machine safety guard door and stop push button. 4.2 The guard door is intended to prevent entry into the machine operating area while the machine is in operation. -
Page 7: Lay-Out
® 1088 CE mixer Operating instructions and troubleshooting guide 6. Lay-out... -
Page 8: Operation
® 1088 CE mixer Operating instructions and troubleshooting guide 7. Operation Open safety guard door. If machine is holding a cartridge from previous cycle, release the dasher rod from the spindle drive pins and move the cartridge holder upwards. Twist the cap assembly clockwise to release, lift up and remove cartridge from holder. - Page 9 ® 1088 CE mixer Operating instructions and troubleshooting guide 7. Operation (cont.) Insert cap assembly. Affix the cap assembly into the slide plate assembly. Press down and twist firmly counter-clockwise to lock in place. Make sure the red indicator lines (this line can also be black) are aligned for properly seating the cartridge.
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Page 10: Maintenance
® 1088 CE mixer Operating instructions and troubleshooting guide 8. Maintenance ! Before carrying out any maintenance work, repairs, or cleaning, release the air from the mixer by opening the main valve. This is done by turning the on/off valve to the off position. Also, disconnect mixer from the compressed air supply. - Page 11 ® 1088 CE mixer Operating instructions and troubleshooting guide Preventative maintenance Daily 1. Complete a quick visual inspection of the unit to ensure surfaces are clear from dust, sealants/adhesives, other liquids, etc. Use a clean cloth to clear machine surfaces. If debris remain, use a solvent approved by your location and clean cloth to clear surfaces and use solvent sparingly.
- Page 12 ® 1088 CE mixer Operating instructions and troubleshooting guide Preventative maintenance Turn OFF/ON Switch to OFF and disconnect compressed air supply prior to opening any mixer panels. Work should be done in non-hazardous area. Quarterly (monthly for heavy usage) Main guide shafts - The main guide shafts and bushings should be inspected for damage and clean from sealant material.
- Page 13 ® 1088 CE mixer Operating instructions and troubleshooting guide Preventative maintenance Turn OFF/ON Switch to OFF and disconnect compressed air supply prior to opening any mixer panels. Work should be done in non-hazardous area. Quarterly (monthly for heavy usage) Inspect air motor muffler 1.
- Page 14 ® 1088 CE mixer Operating instructions and troubleshooting guide Preventative maintenance Annual In addition to the monthly PM activities listed above, the Semco 1088 CE mixer is calibrated to ® packages. The mixer’s timed function at the optimal rate to completely mix all sizes of Semkit ®...
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Page 15: Trouble-Shooting
® 1088 CE mixer Operating instructions and troubleshooting guide 9. Trouble-shooting Issue: After closing the door and pressing ‘Start’ the mixer does not start 1. Check the air line and ensure it is ‘on’ and hooked up to the mixer properly. 2. - Page 16 ® 1088 CE mixer Operating instructions and troubleshooting guide 4. Ensure cycle counter dial is set to a number GREATER than ‘0’. To set, press down white button and then press in corresponding back buttons. Stroke Counter is set to 60 is this example 5.
- Page 17 ® 1088 CE mixer Operating instructions and troubleshooting guide package) may be over threaded. If the dasher rod can’t ® 3. Cartridge dasher rod (on Semkit be easily unthreaded from the cartridge, this may be the problem. Continue with another cartridge and restart mixer.
- Page 18 ® 1088 CE mixer Operating instructions and troubleshooting guide Issue: Machine starts operating, but stalls in the ‘DOWN’ position. 1. Verify the cartridge pusher is installed completely into the cartridge holder. If the pusher is not fully twisted into the locked/closed position, the toggle arms will not make contact with the toggle sensor.
- Page 19 ® 1088 CE mixer Operating instructions and troubleshooting guide Issue: Material is not mixed properly on the plunger end. ® 1. Check to make sure you have the proper Semkit package configuration selected for the ® package you are trying to mix. Utilize the Semkit package ruler on the left hand side of the ®...
- Page 20 ® 1088 CE mixer Operating instructions and troubleshooting guide Issue: Material is not mixed properly on the dome side of cartridge ® 1. Check to make sure you have the proper Semkit package configuration selected for the ® ® Semkit you are trying to mix.
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Page 21: Spare Parts
® 1088 CE mixer Operating instructions and troubleshooting guide 10.1 Spare Parts... - Page 22 ® 1088 CE mixer Operating instructions and troubleshooting guide 10.2 Spare Parts...
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Page 23: Calibration Procedure
® 1088 CE mixer Operating instructions and troubleshooting guide 11. Calibration procedure ® The Semco 1088CE mixer is calibrated to function at the optimal rate to completely mix all packages. The mixer’s timed functions should be checked at least on an ®... - Page 24 ® 1088 CE mixer Operating instructions and troubleshooting guide Calibration – Stroke Speed (20 +/-1 per minute) – Speed is set with 6 oz-8” cartridge kit filled with water. Using another kit size will affect the stroke speed, i.e. 2.5 oz. will be faster, 8 oz. will be slower at the same setting.
- Page 25 ® 1088 CE mixer Operating instructions and troubleshooting guide Calibration – Semkit® package sensor locations 1. Remove rear panel. 2. On lower portion of the mixer, the main cylinder has 5 sensors mounted to the cylinder: SW1 – 2.5 oz. - 6” 8 17/32”...
- Page 26 ® 1088 CE mixer Operating instructions and troubleshooting guide Calibration – cartridge holder height adjustment 1. Remove rear panel. 2. On upper portion of the mixer, the cartridge holder Plate (knuckle height) should be 2 5/32” from the middle plate. Measure from bottom side of plate to middle plate.
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Page 27: Appendix
® 1088 CE mixer Operating instructions and troubleshooting guide 12. Appendix...
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