AVRO PCT600OC Maintenance & Parts Manual

AVRO PCT600OC Maintenance & Parts Manual

Universal pallet container dolly

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Cargo Dolly
PCT600OC
UNIVERSAL PALLET
CONTAINER DOLLY
USER, MAINTENANCE AND
PARTS MANUAL
Issue 1, December 2023

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Summary of Contents for AVRO PCT600OC

  • Page 1 Cargo Dolly PCT600OC UNIVERSAL PALLET CONTAINER DOLLY USER, MAINTENANCE AND PARTS MANUAL Issue 1, December 2023...
  • Page 2 Limited. All possible care has been taken in the preparation of this manual, but Avro GSE, its agents and distributors accept no liability for any inaccuracies that may be found. This manual reflects the state of the product at its date of issue, but further enhancements while in service may mean that the manual does not precisely reflect your system.
  • Page 3: Table Of Contents

    PCT600OC Cargo Dolly TABLE OF CONTENTS Table of Contents ..............................3 List of Abbreviations ............................... 4 SAFETY ..................................5 LETHAL DANGER – CARGO USE ONLY........................5 LETHAL DANGER – DO NOT USE ON PUBLIC ROADS ....................5 WARNING – MAXIMUM SPEED ..........................5 WARNING –...
  • Page 4: List Of Abbreviations

    PCT600OC Cargo Dolly LIST OF ABBREVIATIONS Centigrade millimetres degree (temperature) miles per hour Fahrenheit Newton Metre ft/lbs foot-pounds force Part Number kilograms Personal Protective Equipment IATA International Air Transport Association Society of Automotive Engineers (specification) Inches Safe Working Load kilometres per hour...
  • Page 5: Safety

    PCT600OC Cargo Dolly SAFETY Observe the following safety precautions. LETHAL DANGER – CARGO USE ONLY The Cargo Dolly is designed to move cargo pallets and Unit Load Device (ULD) Containers, only. Do not overload the Cargo Dolly. Make sure that ULD Containers are correctly positioned on the Cargo Dolly and secured with the spring-loaded pallet stops.
  • Page 6: Warning - Heavy Items

    PCT600OC Cargo Dolly WARNING – HEAVY ITEMS The weight of all components exceeding 1 kg (2.2 lbs) is given in the Parts Breakdown List. Always use correct manual handling techniques. For items positioned below mid-lower leg height, safe lifting capacity is 10 kg (5 kg if not close to your feet) for an able-bodied man and 7kg (3 kg if not close to your feet) for an able-bodied woman.
  • Page 7: Description

    PCT600OC Cargo Dolly DESCRIPTION The function of the PCT600OC Universal Pallet Container Dolly (Cargo Dolly) is to transport aircraft compatible cargo pallets within the confines of airports. The Cargo Dolly is NOT suitable for use on public roads. The Cargo Dolly is designed to be towed by a Baggage Tractor, and multiple Cargo Dolly’s can be linked together, up to the towing limit of...
  • Page 8 PCT600OC Cargo Dolly The Cargo Dolly can carry both 88 in. x 125 in. and 96 in. x 125 in. pallets. The Cargo Dolly comprises a steel frame assembly to which the other parts are attached. The Cargo Dolly incorporates 70 enclosed castors, and eight rollers, to enable easy positioning of the cargo.
  • Page 9: Cargo Dolly Loading Diagrams

    PCT600OC Cargo Dolly CARGO DOLLY LOADING DIAGRAMS Figure 2 through Figure 6 show how to position LD2, LD3, LD7, and LD8 ULD Containers on the Cargo Dolly. Note the positions of the spring-loaded pallet stops which secure the ULD Containers in place.
  • Page 10 PCT600OC Cargo Dolly Figure 3 – Two LD3 Containers on Cargo Dolly Page 10 Issue 1, December 2023...
  • Page 11 PCT600OC Cargo Dolly Figure 4 – LD7 Container on Cargo Dolly Issue 1, December 2023 Page 11...
  • Page 12 PCT600OC Cargo Dolly Figure 5 – A single LD8 Container on Cargo Dolly Page 12 Issue 1, December 2023...
  • Page 13 PCT600OC Cargo Dolly Figure 6 – Two LD8 Containers on Cargo Dolly Issue 1, December 2023 Page 13...
  • Page 14: Troubleshooting And Failure Diagnosis

    PCT600OC Cargo Dolly TROUBLESHOOTING AND FAILURE DIAGNOSIS Troubleshooting and failure diagnosis of the Cargo Dolly is limited to performing the visual inspection procedure described in the Scheduled Maintenance table. SCHEDULED MAINTENANCE Scheduled maintenance is limited to the activities specified in the Table below. The maintenance intervals given are approximate, assume heavy use of the Cargo Dolly, and may be varied by ±10% without adverse effects.
  • Page 15: Repair

    Parts Breakdown List and the numbers on the Exploded Parts View illustrations are keyed to the Parts Breakdown List. Replacement parts should be sourced from Avro GSE. The use of major components not obtained from Avro GSE will invalidate the Warranty.
  • Page 16: Exploded Parts View

    PCT600OC Cargo Dolly EXPLODED PARTS VIEW Figure 7 – Exploded Parts View (from above) Page 16 Issue 1, December 2023...
  • Page 17 PCT600OC Cargo Dolly Figure 8 – Exploded Parts View (from below) Issue 1, December 2023 Page 17...
  • Page 18: Parts Breakdown List

    PCT600OC Cargo Dolly PARTS BREAKDOWN LIST NOTE Weights are only given in the table below for items that have a weight of 1 kg or more. Item Part No. Description Weight per item (kg) PRNP00032 Main Frame Assembly 654.0 PRNP00026...
  • Page 19 PCT600OC Cargo Dolly Item Part No. Description Weight per item (kg) PRNP00036 e-Hitch 11.0 PRNP00031 Reflective Sticker, Red, plastic, 3" Dia. PRNP00030 Reflective Sticker, Yellow, plastic, 3" Dia. PRNP00028 Forged Yoke, 3/4", Right-Hand Thread PRNP00015 Brake Line Spring PRNP00019 Bent Handle Stop...
  • Page 20: Warranty

    PCT600OC Cargo Dolly WARRANTY All Avro GSE products are covered by our Warranty Policy. If you require a copy of our Warranty Policy, please contact us using the contact details given on page 2 of this manual. DISPOSAL The Cargo Dolly contains no electrical components. A Cargo Dolly that is damaged beyond economic repair, or worn out, should be recycled at a metal recycling facility.

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