ROBIN WOOD PYROMAX 22kW Assembly And User Instructions Manual

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Page 1 https://robinwood-gmbh.com...
Page 2 Index General Safety Instructions PYROMAX Image Gallery Welcome to PYROMAX: Your Power and Flames Expert Key Features Technical Data Dimensions Overview of PYROMAX Wood Gasification Boiler Components General Information on Using the PYROMAX Gasification Boiler Positioning and Installation of the PYROMAX Gasification Boiler Installation of the Combustion Fan Connection to the Chimney Combustion Air Inlet...
Page 3 • ROBIN WOOD system partners • End consumers Here you will find the necessary information for the correct operation, installation, and maintenance of the ROBIN WOOD PYROMAX️ gasification boiler. The essential requirement for a safe and proper installation of the gasification boiler is the participation of the installing company in a training course at ROBIN WOOD GmbH.
Page 4: Safety Instructions - Warning
Strictly adhering to the instruction manual ensures customer safety and is an integral part of the warranty conditions. • Initial commissioning, setting, and maintenance must only be carried out by certified system partners of ROBIN WOOD GmbH! • If the appliance is damaged, it should not be further operated.
Page 5 Behavior After a Power Interruption After a power interruption, the PYROMAX gasification boiler will automatically attempt to restart and optimize combustion. Follow these steps to get the boiler back into operation: (a) Wait for an appropriate period after power is restored to ensure that the electrical supply is stable.. (b) Keep the loading door closed as instructed and monitor the display along with the restart of the combustion exhaust fan.
Page 6: Technical Data
Technical Data PYROMAX 22kW / 32kW / 40kW / 49kW • Compact design. • Suitable for use in both commercial and domestic settings. • PYROMAX - The ultimate choice for unbeatable quality- price ratio in the market! Technology Certificates EN 303-5...
Page 7 Visual Elegance: The PYROMAX Photo Gallery https://robinwood-gmbh.com...
Page 8 Welcome to PYROMAX: Your Power and Flames Expert Excellence and Low Emissions Experience Thanks to our high-temperature combustion chamber, we offer you an excep- tional heating experience characterized by high performance and reduced emis- sions. You can enjoy eco-friendly and efficient combustion, contributing to envi- ronmental preservation.
Page 9 Discover the perfect synergy between performance, comfort, and efficiency: PYROMAX. Your dependable companion for an unparalleled fire experience The high-temperature combus- Thanks to air preheating, Py- The generous loading space tion chamber ensures excep- romax provides high-efficiency, comes with attachable aprons. tional performance and mini- eco-friendly combustion.
Page 10 Thanks to the convenient manual control lever of the Pyromax, you have complete and precise control over the primary air in- take. Pyrolysis gas suction technology prevents any smoke leakage during log reloading. The variable-speed fan ensures precise draught control, allowing you to create the ideal combustion environment. This way, you can enjoy exceptional comfort and total safety without compromises.
Page 11: The Main Features
The main features Generous loading space for wood logs up to half a meter (50 cm) long. Reliable ignition with a high-quality ceramic ignition element and pellets. Programmed automatic ignition via the integrated timer or temperature sensor. Intelligent combustion control for excellent combustion and numerous hydraulic functions such as temperature difference adjustment and buffer loading.
Page 12 Technical data ROBIN WOOD PYROMAX Nominal thermal power Range of thermal power 11-22 16-32 20-40 25-49 Boiler class EN 303-5:2021 Minimum draft required in the chimney at nominal power Minimum draft required in the chimney at reduced power Quantity of water in the boiler...
Page 13 Technical data NOx at nominal thermal power (13% / O2) mg/Nm³ 136,24 131,91 139,75 135,83 NOx at reduced power (13% / O2) mg/Nm³ 126,89 79,60 136,28 109,93 OGC (Organic Gaseous Compounds) at nominal thermal power (13% / O2) mg/Nm³ 8,31 1,67 2,23 7,25...
Page 14 Dimensions (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 1135 1016 1387 1280 Ø 149 1180 1174 1185 1066 1387 1280 Ø 149 1180 1174 1255 1136 1387 1280 Ø 149 1180 1174 1255 1136 1537 1430 Ø...
Page 15 Overview of PYROMAX Wood Gasification Boiler Components Boiler digital display Flue gas pipe cleaning lever Door handle Upper boiler door Middle boiler door Lower boiler door Primary air slider Fastening screw for secondary air slider Secondary air slider Cleaning tool Electrical connection for pump (return) Buffer sensor connection https://robinwood-gmbh.com...
Page 16 Overview of PYROMAX Wood Gasification Boiler Components Vent Heating water inlet (Return temperature increase) Cleaning mechanism for flue gas pipes (heat exchangers) Drainage Turbulators TAS - Thermal Safety Discharge Device (Connected to the heating water inlet) On/Off switch LCG Electronic Control Plate Lower maintenance door Draught Fan Connection of the capillary tube of the TAS...
Page 17 Overview of PYROMAX Wood Gasification Boiler Components Heat-resistant panels Flue gas intake duct (with open door) Protective housing Door sensor (door open) Burner Combustion chamber https://robinwood-gmbh.com...
Page 18: Key Features
1. General Information on the Use of the PYROMAX Wood Gasification Boiler The PYROMAX wood gasification boiler is a high-performance heating solution designed for efficient wood combustion. With rated thermal outputs of 22, 32, 40, and 49 kW, it is ideal for heating small to medium-sized homes. This boiler is based on the principle of wood gasification, also known as pyrolysis, which allows for the complete and environmentally friendly burning of wood.
Page 19 2. Positioning and Installation of the PYROMAX Wood Gasification Boiler The installation of the PYROMAX wood gasification boiler requires the expert knowledge of an authorized technician. It is strongly recommended to place the boiler on a stable concrete base with a height of 50-100 mm. The boiler room must be adequately protected from freezing and should have sufficient ventilation.
Page 20 2.1 Installation of the Combustion Air Intake Fan Installation of the combustion air intake fan 1. Place the combustion air intake fan on the designated connection points on the boiler. 2. Secure the fan with the provided threaded screws. 3. Use the 4 nuts (M8) provided with the boiler mounting kit to firmly attach the fan. 4.
Page 21: Connecting To The Chimney
3. Connecting to the Chimney Instructions for chimney connection in accordance with DIN 4705 and EN 1856-2:2004 Chimney Connection for Heating Appliances: Guidelines and Recommendations Before proceeding with the chimney connection, it is crucial to carefully follow the following instructions to ensure safe and effi- cient operation of your heating appliance.
Page 22 Chimney diameter (mm) The correct chimney size is of fundamental importance to ensure the proper functioning of the boiler. The chimney should be designed to allow effective exhaust gas removal while simultaneously ensuring the necessary air supply to the boiler. The following diagrams illustrate how chimney height is selected in 30 kW relation to its diameter and the boiler’s power.
Page 23: Connection To The Central Heating System
Fresh air opening The room in which the system is installed must have an adequate opening for fresh air, the size of which should be appropriate for the boiler ‘s power (the minimum opening area is calculated according to the equation below). This opening should be pro- tected by a grille or a screen.
Page 24 Here is an example diagram 1 for the installation of the wood gasification boiler in a closed cen- tral heating system with a return temperature increase to 60°C. Wood gasification boiler PYROMAX Heat accumulator (Buffer) High-efficiency recirculation pump 3-way mixing valve (minimum temperature of 60°C) or 3-way mixing valve with actuator Expansion tank for closed heating systems (approximately Here is an example diagram 2 for the installation of...
Page 25 4.1 Connection to Closed Central Heating System In closed central heating systems (as illustrated in example diagram 1), specific requirements are in place for the connection. A certified safety valve with an opening pressure of 2.5 bar, a minimum seat diameter of 15 mm, a minimum inlet connection of 1/2”, and a minimum outlet connection of 3/4”...
Page 26 Thermal Protection and Overheating Protection for the Boiler In the context of European standards EN, it is necessary to implement thermal protection for the boiler in a closed heating system. The boiler has been factory-prepared for the integration of thermal protection. Additionally, the Thermal Safety Valve (TAS) is used to protect the boiler from overheating.
Page 27 5. Ignition method • Open the upper and middle doors. • Check the ash level in the combustion/filling chamber and empty it if necessary. It is recommended not to remove ashes from the combustion/ filling chamber after each heating but only when the middle row of holes in the combustion/filling chamber is no longer visible. This protects the combustion/filling chamber.
Page 28 • Keep the central door open • Fill the pellet basket with pellets. • Close the central door. • Initiate the ignition procedure by pressing and holding button (P1). • Fully open the primary air knob (a). • Adjust the secondary air knob to a semi-open position (b). •...
Page 29 6. Boiler Maintenance and Cleaning: 1. Always wear protective gloves during maintenance operations. 2. Dispose of residual ashes after burning solid fuels in the boiler in sealable metal containers. 3. Thanks to the efficient wood gasification principle, weekly cleaning of the upper and lower combustion chambers is sufficient. Cleaning the exhaust gas tubes at the back of the boiler is only necessary after the heating season, so at least once a year.
Page 30 Before each fire ignition Before each ignition, it is necessary to clean the wood loading chamber from ashes. The primary air channels must always be free from any residue. Use the provided cleaning tool. Before each ignition Before each ignition, it is necessary to check that the primary air holes on the central door are free from any residue. Before each ignition Before each ignition, it is necessary to clean the main combustion chamber from ashes.
Page 31: Displayed Values
Control Panel: Usage and Functions Buttons Click Press and hold Restore ignition / completion Visualizations / Exit menu of combustion / unlock Adjust the combustion power Adjust the thermostat (+) / Increase the data Adjustment of combustion Adjust the thermostat (-) / Decrease the data fan speed Displayed Values D1: Time, system status, error messages, menu, submenu, parameter value...
Page 32 Notifications Description Code Anomalies during the probe check in the verification phase Sond Ambient temperature above 50°C Planned operating hours (Parameter T67) have been reached Door open Door The message is displayed if the system is turned off during ignition (after filling) and is not turned off manually: the system is stopped only OFF dEL when it enters operational mode.
Page 33: Important Warnings
User Menu 2 To access the menu, simultaneously hold down buttons for a little longer. Fuel (FuEL) In this menu, you can change the system from wood (Wood) to pellet (Pell). (Not possible with PYROMAX) boiL / Boiler / In this menu, you can change the boiler thermostat value. Thermostats (tErM) / DHW / In this menu, you can change the hot water thermostat value.
Page 34 https://robinwood-gmbh.com...
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This manual is also suitable for:

Pyromax 32kw Pyromax 40kw Pyromax 49kw