Summary of Contents for Busy Bee tools BBJP8
- Page 1 Jointer Planer Combo Machine BBJP8 User’s Manual NO PORTION OF THIS MANUAL MAY COPYRIGHT 2023 BY BUSY BEE TOOLS LTD. BE REPRODUCED WITHOUT THE WRITTEN CONSENT OF BUSY BEE TOOLS LTD. v1.0...
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Page 2: Warning
It is vital to note that Busy Bee Tools cannot be held responsible or liable for any injuries or property damage arising from negligence, inadequate training, unauthorized machine modification, or misuse. -
Page 3: Table Of Contents
Electrical Installation Cleaning & Preservation Lighting Lubrication Assembly Table Height Chain & Sprockets: To Assemble the BBJP8 machine: Infeed Table Adjustment Shaft Dust Collection Feed Rollers Drive Chain To Connect dust collection hose: Table Height Chain & Sprockets Test Run... -
Page 4: Introduction
We at Busy Bee Tools are committed and pride ourselves in customer satisfaction. We stand behind our products! In the event that questions arise about your machine, please contact Busy Bee Tools Customer Service at (905) 738-5115 or 1-800-461-2879 or send an e-mail to: cs@busybeetools.com. -
Page 5: Manual Accuracy
P: Dust Port Interlock I: Infeed Key (1 o 2) Adjustment Knob Q: Cord Storage Hook (1 of 2) R: Planer Table S: Foot (1 of 4) Figure 1: Machine Identification. Machine Identification Model Number: BBJP8 Jointer Planer Combo Machine... -
Page 6: Controls And Components
Controls and Components To mitigate the risk of severe injury, it is imperative to read this manual BEFORE using your new machine. Please refer to the following figures and their descriptions to acquaint yourself with the fundamental controls and primary components of this machine. -
Page 7: Internal Components (Planer)
M. Lock-Out Lock Knob: when tightened it secures the position of lock-out. To raise or lower the lock-out, loosen the lock knob. N. Fence Slide Lock Handle: to secure the position of the fence over the tables. Move this handle up to tighten and move down to loosen. -
Page 8: Machine Data Sheet
Number of cuts per minute ......17,000. Machine Data Sheet Planing feed rate .......... 22FPM. Maximum cut depth planing full width ..3/64”. 8” Jointer/ Planer with Helical Cutterhead: Max. cut depth planing 6” wide boards . 1/16”. Product Dimensions: Fence Information: Weight ............. -
Page 9: Section 1: Safety
Warning: Indicates a potential hazardous situation which if Measurement scale (Planer)……………………..Inch. Country of origin……………………………………..China. not avoided COULD result in death or serious injury. Warranty……………………………………………..2 Years. Caution: Indicates a potentially hazardous situation which, Approximate assembly time………….30 Minutes. if not avoided, may result in minor or moderate injury. It may Features: also be used to alert against Insafe practices. - Page 10 USE RECOMMENDED ACCESSORIES: This owner’s losing control, or accidentally contacting cutting tools or manual includes some recommended accessories. Using moving parts. the wrong accessories increases the risk of serious injury. DUST HAZARD: Dust generated during woodworking UNATTENDED OPERATION: To reduce the risk of operations may cause cancer, birth defects, or long-term respiratory damage.
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Page 11: Additional Safety For Jointers
Additional Safety For Jointers excessive chip out. Always joint or surface plane WITH the grain. Serious cuts, amputation, entanglement, or CUTTING LIMIT: Cutting workpieces that do not meet death can result from minimum dimension requirements can result in kickback contact with the rotating or accidental contact with the cutterhead. -
Page 12: Additional Safety For Planers
Additional Safety For Planers MDF, OSB, plywood, laminates, or other synthetic materials that can break up inside the planer and become projectiles. Serious cuts, Looking Inside the Planer: NEVER look inside the planer amputation, during operation. Flying material traveling at a high rate of entanglement, or death speed could cause serious injury. -
Page 13: Section 2: Power Supply
Circuit Requirements Power Supply This machine is prewired to operate on a power supply Accessibility circuit that has a verified ground and meets the following Before setting up the machine, it is essential to consider requirements: the availability and proximity of the required power Nominal Voltage ........... -
Page 14: Extension Cords
The packaging of this machine has been executed with meticulous care to ensure secure transportation. During the unboxing process, it is imperative to segregate all enclosed components from their packaging materials and subject Figure 4: BBJP8 accessories inventory. them to a comprehensive inspection to identify any potential... - Page 15 Box 1 (Fig 4) F. Hex Wrench 4mm ...............1 G. T-Handle Torx Wrenches T-20 ........2 A. Jointer/Planer Unit (Not Shown) ........1 H. Push Stick ................1 B. Fence Assembly ..............1 I. Indexable Carbide Inserts 15 x 15 x 2.5mm ....5 Hardware Recognition Chart C.
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Page 16: Site Considerations
To assemble the BBJP8 machine, follow these steps: Safety should always be the top priority when setting up 1- Begin by removing the four support rods that connect and using this equipment. -
Page 17: Dust Collection
To conduct the test run, follow these steps: For the BBJP8 machine with a 2-1/2” dust port, the recommended CFM (Cubic Feet per Minute) is 150. 1- Ensure all tools and objects used during setup are cleared Please note that this CFM recommendation is specific away from the machine. -
Page 18: Recommended Adjustments
It is crucial to recognize that advisable to verify these settings due to shipping variables. Busy Bee Tools shall not be held responsible for accidents Ensuring precise adjustments will result in optimal machine arising from inadequate training. -
Page 19: Typical Planing Operation
the workpiece into the cutterhead at a controlled, consistent outfeed table and measure its thickness. If further planing is rate until it has passed entirely over the cutterhead and required, adjust the table height accordingly and repeat the cleared the outfeed table. planing process. -
Page 20: Planing Tips
- Wood Moisture Content: Verify that all stock has an Planing Best Practices appropriate moisture content, as wood with moisture levels In order to optimize the planing process, adhere to exceeding 20% can accelerate wear on the cutters, resulting the following technical guidelines and professional in subpar cutting. -
Page 21: Cutting Problems
Chip Marks or Indentations: wood composites or other materials that may disintegrate within the planer, posing potential operator hazards or Problem: Wood chips are not efficiently expelled from the causing damage to the machine. cutterhead, leading to chip indentation, or bruising on the 12- Jointing Prerequisite: Prior to planing, it is essential to wood surface. -
Page 22: Setting Jointer Depth Cut
Setting Jointer Depth Cut It is noteworthy that the depth scale can be calibrated or In the realm of woodworking precision, setting the depth of “zeroed” if found to be inaccurate. A comprehensive guide cut on a jointer is a fundamental operation. This parameter for this calibration process is expounded in the “Calibrating governs the amount of material extracted from the Jointer Depth-of-Cut Scale”... -
Page 23: Surface Planing On Jointer
Using a jointer to square the concave Figure 17: Squaring step 1 2. Surface Planing on a Thickness Planer (Figure 18) - Subsequent to the jointer, the opposite face of the workpiece is subjected to surface planing using a thickness planer to guarantee uniform flatness. -
Page 24: Edge Jointing On Jointer
3- Infeed Table Adjustment: Configure the infeed table over the cutterhead, elevate it above and beyond the cutterhead’s path, subsequently repositioning it safely on height to attain the desired cutting depth for each pass. It the outfeed side to continue supporting the workpiece. is crucial to note that, for safety reasons, the cutting depth The use of push blocks is highly recommended wherever should not exceed 1⁄16”... -
Page 25: Bevel Cutting On Jointer
To execute bevel cuts on the jointer, follow these Jointer / Planer Conversion meticulous steps: After completing the assembly process detailed on Page 1- Stock Inspection: As a preliminary measure, evaluate 23, the machine is configured for jointer operations. To the stock to ensure it meets safety and suitability criteria, transition the machine for planer operations, a series of consistent with the guidelines outlined in the “Stock... -
Page 26: To Perform Planer/ Jointer Conversion
5. Dust Port Housing: Position the dust port housing atop 1⁄8”. The material thickness range that the planer can handle the outfeed table (Figure 25), ensuring secure placement by ranges from 1⁄4” to 4¾”. inserting the interlock keys into the table slots. 2- Depth of Cut Configuration: The depth of cut, denoting the quantity of material to be removed, is determined by adjusting the table’s distance beneath the cutterhead. -
Page 27: Feeding Workpiece
Feeding the Workpiece The planer operates at a pre-set feed rate of 22 FPM (Feet Per Minute). The infeed and outfeed rollers collaboratively convey the workpiece through the planer, securing it firmly against the table while ensuring a consistent rate of advancement. -
Page 28: Section 5: Accessories
1- CXHCINS Solid Carbide Indexable Inserts (Size: 15 X 15 X Note: Thorough cleaning of the insert, Torx screw, and 2.5 mm, Pack of 10) Compatibility: Suitable for BBJP8. [See cutterhead pocket is critical to achieving a flawless finish. Figure 31 for Visual Reference: Recommended Replacement... -
Page 29: Section 6: Maintenance
Cleaning and Preservation: Cleaning: Please clean both infeed Cleaning the Model BBJP8 is a straightforward process: and outfeed rollers regularily 1. Vacuum any excess wood chips and sawdust. 2. Employ a dry cloth to wipe off any residual dust. -
Page 30: Infeed Table Adjustment Shaft
3- Feed Rollers Drive Chain: - These components are located beneath the base of the - Grease Type: NLGI#2 or Equivalent machine, accessible when the machine is positioned on its - Lubrication Amount: Light Coat back. Clean with mineral spirits and shop rags, then apply - Lubrication Frequency: Monthly a light coat of grease to the chain and sprockets. -
Page 31: V-Belt Tensioning And Replacement Procedure
V-Belt Tensioning and Replacement Procedure The BBJP8 Combo machine employs two V-belts: the drive belt, responsible for power transmission from the motor to the cutterhead, and the feed belt, facilitating power transfer from the cutterhead to the infeed and outfeed rollers. -
Page 32: Calibrating Jointer Depth-Of-Cut Scale
precisely with the outfeed table (refer to Figure 39). 3- Loosen the Phillips head screw (as shown in Figure 40), adjust the scale pointer to zero, then tighten the screw. Calibrating Planer Thickness Scale Although set correctly at the factory, the planer thickness scale can be adjusted for accuracy if required. -
Page 33: Setting 45º Outward (135º) Fence Stop
allow rapid adjustment of table height between cuts. For 2. Loosen the fence tilt lock handle (refer to Figure 42) and most operations, it is recommended to set the minimum adjust the fence to the 90º position (0º on the fence scale), depth of cut to 1/32”... -
Page 34: Checking/ Replacing Motor Brushes
Checking/ Replacing Motor Brushes the plastic caps, and return the machine to an upright position. The BBJP8 motor incorporates two long-life carbon brushes, one on each side. The brush life depends on motor loads and usage. Worn brushes may lead to intermittent operation and motor starting difficulties. -
Page 35: Section 8: Wiring
CAPACITORS/INVERTERS. Some capacitors and power Wiring inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the These pages are current at the time of printing. However, risk of being shocked, wait at least this long before working in the spirit of improvement, we may make changes to on capacitors. -
Page 36: Section 9: Parts And Diagrams
Parts and Diagrams Planer Table and Frame Diagram Figure 48: Planer diagram Planer Table and Frame Parts List Index Part Number Description Quantity PBBJP8001 CAP SCREW M5-0.8 X 10 PBBJP8002 CORD HOOK PBBJP8003 Rear wall plate PBBJP8004 POWER CORD 14G 3W 72" 5-15P PBBJP8005 STRAIN RELIEF TYPE-3 M16-1.5 PBBJP8006... - Page 37 Index Part Number Description Quantity PBBJP8010 CAP SCREW M8-1.25 X 16 PBBJP8011 BASE PBBJP8012 PHLP HD SCR M5-0.8 X 14 PBBJP8013 CORD CLAMP PBBJP8014 HEX NUT M5-0.8 PBBJP8015 CHAIN 78L X 12.7 TYPE 081 PBBJP8016 FLAT WASHER 8MM PBBJP8017 SPROCKET 6T PBBJP8018 LOCK NUT M5-0.8 PBBJP8019...
- Page 38 Index Part Number Description Quantity PBBJP8052 TAP SCREW 2.9 X 19 PBBJP8053 SWITCH MOUNTING PLATE PBBJP8054 TAP SCREW 2.9 X 9.5 PBBJP8055 EXT TOOTH WASHER 5MM PBBJP8056 FLAT WASHER 5MM PBBJP8057 LOCK WASHER 5MM PBBJP8058 PHLP HD SCR M5-0.8 X 10 PBBJP8059 STANDOFF-HEX MM M5-0.8 X 8, 78 PBBJP8060...
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Page 39: Jointer Table And Fence Diagram
Jointer Table and Fence Diagram Jointer Table and Fence Parts List Index Part Number Description Quantity PBBJP8072 OUTFEED TABLE PBBJP8073 CAP SCREW M4-0.7 X 27 PBBJP8074 INTERLOCK SWITCH KEDU QKS8 14A 250V... - Page 40 Index Part Number Description Quantity PBBJP8075 INTERLOCK SWITCH BRACKET PBBJP8076 FLAT WASHER 5MM PBBJP8077 CAP SCREW M5-0.8 X 8 PBBJP8078 INTERLOCK SWITCH CORD 14G 2W 23" PBBJP8079 CORD CLAMP PBBJP8080 CAP SCREW M5-0.8 X 10 PBBJP8081 OUTFEED TABLE BUSHING GUIDE PBBJP8082 CAP SCREW M5-0.8 X 20 PBBJP8083...
- Page 41 Index Part Number Description Quantity PBBJP8113 EXT RETAINING RING 9MM PBBJP8114 NEEDLE BEARING HK1010 PBBJP8115 BUSHING 10.2 X 14 X 9.5 PBBJP8116 FEED PULLEY PBBJP8117 EXTENSION SPRING 1.5 X 10.5 X 58 PBBJP8118 PULLEY SUPPORT BRACKET ASSEMBLY PBBJP8119 SHAFT PBBJP8120 CAP SCREW M8-1.25 X 16 PBBJP8121 LOCK WASHER 8MM...
- Page 42 Index Part Number Description Quantity PBBJP8151 TORSION SPRING PBBJP8152 SQUARE BAR PBBJP8153 CUTTERHEAD GUARD SHAFT PBBJP8154 CUTTERHEAD GUARD PBBJP8155 FLAT WASHER 6MM PBBJP8156 BUTTON HD CAP SCR M6-1 X 12 PBBJP8157 BUMPER PBBJP8158 FENCE ASSEMBLY 158-1 PBBJP8158-1 FENCE COVER (LEFT) 158-2 PBBJP8158-2 HEX BOLT M6-1 X 10...
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Page 43: Section 7: Service
Service Troubleshooting - Motor & Electrical Symptom Possible Cause Solution The machine does not start, 1. ON/OFF switch disabling key removed. 1. Install ON/OFF switch disabling key. or power supply breaker 2. Interlock switch disabling key(s) removed. 2. Install interlock switch disabling immediately trips after 3. - Page 44 Troubleshooting - Jointer Operations Symptom Possible Cause Solution Table is hard to adjust. 1. Table height shaft is dirty, or lock collars are 1. Clean shaft and properly align misaligned. collars (page 30). 2. Infeed table lock screws too tight. 2.
- Page 45 Symptom Possible Cause Solution Workpiece edges not 1. Fence not square to table; fence tilt 1. Square fence to table; lock fence. unlocked. 2. Replace table. square; tapered cut 2. Warped infeed or outfeed table. 3. Remove, clean, and re-install any produced.
- Page 46 Symptom Possible Cause Solution Uneven cutting marks, wavy 1. Insert(s) not properly installed. 1. Remove insert(s), properly clean surface, or chatter marks 2. Worn cutterhead bearings. mounting pocket, and re-install (page across face of board. 27-28). 2. Check/replace cutterhead bearings. Glossy surface.
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Page 47: Warranty And Returns
This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels, punches etc. Busy Bee Tools shall in no event be liable for injuries, accidental or otherwise, death to persons or damage to property or for incidental contingent, special or consequential damages arising from the use of our products.