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Related Manuals for Laubjerg vinsch LV-O4500 Series
Summary of Contents for Laubjerg vinsch LV-O4500 Series
- Page 1 ICAL WINCH LV-O4500 Assembly & Operating Instructions...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION..................1 GETTING TO KNOW YOUR WINCH ............2 SAFETY PRECAUTIONS .................3 GENERAL TIPS FOR SAFE OPERATION ..........5 WINCHING TECHNIQUES A-Z ..............6 WINCH ASSEMBLY AND MOUNTING ............8 MOUNTING DRAWING ................9 WINCH ACCESSORIES YOU WILL NEED .......... . 1 0 RIGGING TECHNIQUES................ 1 0 WINCH WORKING DEMONSTRATION .......... -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. -
Page 4: Getting To Know Your Winch
GETTING TO KNOW YOUR WINCH Your winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their use. -
Page 5: Safety Precautions
10. Solenoid: Power from the vehicle battery flows through the weather-sealed switch before being directed to the winch motor. 11. Remote Switch: The Power switch leads have a dual switch for powering in or powering out your winch drum. The remote switch allows you to stand clear of the wire rope when the winch is under load. - Page 6 WARNING – A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load. WARNING – Keep yourself and others a safe distance to the side of the cable when it is under tension. WARNING –...
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Page 7: General Tips For Safe Operation
WARNING – Never connect the cable back to itself. Apply blocks to the wheels of the vehicle when on an incline. Duration of winching pulls should be kept as short as possible. If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for a few minutes. -
Page 8: Winching Techniques A-Z
Inspect the wire rope and equipment before each use. A frayed or damaged rope must be replaced immediately. Use only the manufacturer’s replacement rope with the exact specifications. Inspect the winch installation and bolts to ensure that all bolts are tight before each operation. - Page 9 k. Disengage the clutch to allow free-spooling and to save energy. l. Inspect the wire rope. Make sure there are at least 5 wraps of wire rope around the winch drum. m. Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook.
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Page 10: Winch Assembly And Mounting
WINCH ASSEMBLY AND MOUNTING 1. Your 4500lb winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the popular vehicles and mounting channels. If you will utilize the mounting channel you must ensure that it is mounted on a flat surface so that the three major sections (motor, drum and gear housing) are properly aligned. -
Page 11: Mounting Drawing
MOUNTING DRAWING LV-O4500D + Red Motor + Black Motor - (4'1") Red Battery + Black Battery - (5'9") Switch LV-O4500A Red Battery + Black Battery - (1.96') Red Motor Black Moto (5.9') Fixing Panel Switch IN OUT LV-O4500U UP SETTING: FRONT SETTING: Red Battery + Black Battery -... -
Page 12: Winch Accessories You Will Need
WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves – For handling the wire rope and hook strap. Anchor Strap/Chain – Tree saver anchor straps are made of high quality nylon with high tensile strengths from 5,000lbs to 10,000lbs. Heavy Blanket –... -
Page 13: Winch Working Demonstration
WARNING - Never use your winch for overhead hoisting or for lifting people or moving people. Fig 3.5 WINCH WORKING DEMONSTRATION 1. Disengage the clutch by turning the clutch to the “CLUTCH OUT” position. 2. Grab the cable assembly (Part# P450900) and pull the cable to the desired length, then attach to item being pulled. -
Page 14: Maintenance
3. Remove old cable assembly and attach new one as the old cable connected to the drum. Insert the end of the new rope and secure the screw M8x10 (Part# P450022). 4. Ensure that the new cable wraps in the same rotation direction as the old one. The cable should leave the drum from the bottom, under the drum. -
Page 16: Winch Parts List Lv-O4500U
WINCH PARTS LIST LV-O4500U Part # Description Remark P450001 Terminal Protector P450100 Motor Assembly Thick Flat Washer Φ8 P450002 Locking Washer Φ8 P450003 P450004 Cap Screw M8 x 35 P450005 Locknut M8 P450006 Cap Screw M6 x 20 P450007 Tie Bar P450200 Break/Shaft Assembly P450008... -
Page 17: Specification
SPECIFICATION Rated line pull 4500 lbs (2041 kg) 12V:Input: 2.4 kW/ 3.2hp; Output: 1.0 kW/ 1.3hp Motor: permanent magnet 24V:Input: 2.9 kW / 3.9hp; Output: 1.3kW / 1.7hp Gear reduction ratio 172:1 Cable (Dia.× L) Ø1/4"×47.6' (Ø 6.4mm×14.5m) Drum size (Dia.× L) Ø1.77"×3.8"... - Page 18 NOTES:...