Brunner BPH 4/17 Instructions For Use Manual

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BRUNNER

Pellet heating

BPH 4/17

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Page 3: Table Of Contents
3.6.3 Exhaust gas test......................36 3.6.4 Communication of the system..................38 3.6.5 Selecting or creating new heating programs..............39 3.6.6 Setting the program for hot water.................41 3.6.7 Absence time........................ 42 © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 4 Brunner App........................64 3.7.7 Network adverts......................64 3.7.8 Synchronisation with network..................65 Data protection declaration of Ulrich Brunner GmbH..............65 Information and error messages................67 List of error codes and rectification.................... 67 Acknowledging error messages....................71 Cleaning and maintenance..................73 Cleaning and maintenance intervals...................73 Cleaning tool..........................75...
Page 5: Introduction
IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE The User is responsible for keeping of the BRUNNER pellet heating BPH 4/17 documentation, as well as all other important documents. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 6: Symbols And Text Style Rules
Descriptions of operations or actions with several steps, when these steps must be performed in chronologi- cal sequence. 1. First working step; 2. Second working step; 3. Third step. → Final result Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 7: For Your Safety
Appearance of on-screen display text in this manual For descriptions of settings performed on the BRUNNER Touch Display, the displayed text is shown as bold letters. For your safety 1.6.1 Dangers and safety measures Assembly, installation and maintenance may only be carried out by a specialist company.
Page 8: Warnings
→ Result or safe use 1.6.3 Regulations Among others, the following regulations and guidelines must be observed during installation, commissioning and main- tenance of the BPH 4/17 : Legal requirements: the legal regulations for accident prevention the legal regulations for environment protection the provisions of the industry associations the “Energy Saving in Buildings”...
Page 9: Conformity
1.6.5 Obligations of our Natural Power Partners To ensure the proper functioning of the BPH 4/17 , observe the following guidelines: Perform works only if you have the necessary expertise. Perform only such activities, which are indicated or described in this manual.
Page 10: Surfaces With Possible Risk Of Burns
Contact with these surfaces can be dangerous for certain people. Handle with care. No surface temperature exceeds values that could lead to burns. 34°C 31°C 29°C 28°C 27°C 26°C Illustration 1: Temperature measurements during operation Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 11: Product Description
Product description Intended use The BRUNNER pellet heating system BPH 4/17 has been designed and constructed in accordance with the generally recognized rules of technology and the recognized safety regulations. The BRUNNER pellet heating system is intended for heating domestic hot water and drinking water in single or multi-family houses or commercial buildings.
Page 12: Type Plate
Nominal heat output; Boiler class; Fuel class; Approved operating pressure; Approved operating temperature; Water content of the boiler; Operating mode; Required mains connection; Current manufacturing number of the existing boiler Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 13: Overview Of The Boiler
Flow heating circuit during opera- tion without buffer Return flow heating circuit for op- eration without buffer Recesses for maintenance pur- poses or alternatives for connec- tion Waste water connection with siphon © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 14: Functional Description
500 kW”). If required, the following functions are also controlled automatically: - Heat removal (with boiler pump) - Boiler cleaning (grate and heat exchanger cleaning) - Filling the storage tank Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 15 The safety valve must be installed in the im- mediate vicinity of the boiler. The boiler safety group is part of the pellet boiler BPH 4/17. © 2023 Brunner GmbH...
Page 16: Fuel And Water Quality Requirements
EN 12828 (“Heating systems in buildings”). The pellet boiler BPH 4/17 is equipped with a pressure expansion vessel with a volume of 18 liters as stan- dard. If a higher volume is required by calculation, the heating system must be equipped with an additional pressure expansion vessel.
Page 17: Heating Water
VDI 2035 in Germany, ÖNORM H 5195-1 in Austria and similar regulations. BRUNNER therefore recommends filling and refilling the heating system with appropriately treated water. Drinking water analyses for the respective supply area can be requested from the responsible water supply companies.
Page 18: Operation Basics
Please include the type of product for which you want to receive the source code in your re- quest. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 19: Touch-Sensitive Display
Touch-sensitive display The BPH 4/17 is equipped with a touch-sensitive display to make operation simple and easy to understand. The touch-sensitive display is a combination of input and output device, which enables direct control of regu- latory functions by touching the screen itself or certain parts of displayed screen.
Page 20: Display Overview
Display overview Home view for BPH with connected hot water storage tank Home view for BPH with connected DHW cylinder 3.0 Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 21: Combustion Chamber - Display Views
Combustion chamber - display views Operating status: Standby Operating status: Ignition The combustion chamber is phase cold. Operating status: Burnout Operating status: Control oper- The combustion chamber is ation warm. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 22: Ash Box - Display Views
- Information on the annual pellet container for pellet stor- age, - and much more. Illustration 5: Display with active buttons The top menu bar consists of the following icons: Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 23 (orange button), the corresponding graphic is displayed in the pre- view (the default setting is always “Boiler output”). The saved error messages are always displayed in the message window for all sensor graphics. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 24 For the operator: PIN code is 9999 By entering the assigned setup PIN number, the boiler control system recognizes the respective user. Only certain heating control setting options are enabled for the various users. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 25: Display Views Pellet Storage
An active filling process in the daily pellet container is shown by a green suction turbine and simultaneously with incoming pellets in the upper area. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 26 Blocking time end End of time; setting the time using the keypad* (= Sperrzeit Ende ) *Selection options only when setting the pellet filling (= Pellet Befüllung) to automatic filling Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 27: Annual Pellet Hopper/Weekly Hopper
Illustration 9: Display with pellet mole system installed (example with empty annual hopper) 2nd annual container Motorized hose diverter Illustration 11: Brunner 4 motorized hose diverter Illustration 10: Brunner 8 motorized hose diverter © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 28 The fill level of the daily container is displayed graphically. The current fill level is determined by calculating the difference to the amount of pellets consumed. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 29: Own Settings
Your specialist company can advise you on menu navigation. PIN code for the operator : 9999 3.6.1 Individualisierung des Displays The operating display of the pellet heating BPH 4/17can be customized with various display options. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 30 This setting activates the screen saver after the desired time. The brightness dof the display You can adjust the brightness of the touch display to adapt it to the local conditions. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 31 3. set the desired time - in seconds: a) by tapping + or - b) by sliding the slider to the right or left 4. press O.K. to confirm. → The setting is accepted. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 32 2. a window for selecting the desired time zone appears 3. select the time zone; 4. select O.K. to confirm; → The setting is accepted. Illustration 17: Display In- dividualizing time zones Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 33 You can change the appearance of the touch display to adapt it to the local conditions. You can select the background color of the display: white / black. This process takes approx. 1 minute. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 34 (approx. 1 minute) → The setting is accepted. Illustration 19: Display design selection Illustration 20: Display with black design Illustration 21: Display with white design Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 35: Locking The Boiler - For Filling The Pellet Store
Only after release (unlocking), if a heat request is pending, is it possible to start the boiler again. To unlock, carry out the above steps in reverse order. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 36: Exhaust Gas Test
NOTES on preparatory activities: Clean the boiler approx. 3 days before the flue gas measurement by the chimney sweep. The boiler BPH 4/17 has a chimney sweep = Function = Function button in the menu view. The color indicates whether...
Page 37 Note Ensuring heat dissipation In conjunction with the BRUNNER central heating system (BHZ) or with the BRUN- NER extension board Basic, if available also EWP heating circuits, all connected heating circuits are set to heat dissipation to ensure heat dissipation (regardless of whether they are enabled or not).
Page 38: Communication Of The System
Illustration 22: System/Anlage site 1 Illustration 23: System/Anlage site 2 If you are the operator (end customer) of the BRUNNER system click on the gray button next to“Kunde”. The highlighted field turns orange. When clicked the Subject button or Max@muster- mann.
Page 39: Selecting Or Creating New Heating Programs
“Heating” icon in the top menu bar and then on the button for the relevant heating cir- cuit; © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 40 Illustration 24: Example: Monday be- tween 6 and 7 a.m. the heating is on The factory programs cannot be overwritten. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 41: Setting The Program For Hot Water
3.6.6 Setting the program for hot water You can select an existing program or enter a new program (similar to “Selecting or creating heating programs”) © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 42: Absence Time
The vacation program is shown on the display. The vacation days are displayed and counted down at the same time. Once the set absence time has elapsed, the system automatically switches back to your program. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 43 Logically, the status display Off (= Aus) appears in the header of the hot water tank during the absence time. The remaining active absence time is displayed in the Water menu in the Absence (= Abwesenheit) button (countdown). © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 44: Lowering Type
Determines the choice of heating curve. T_lowering 0°C, 100°C, 5°C FL temperature is reduced by this value during “inac- tive” periods. T_outdoor -20°C, 50°C, 5°C Threshold value to change between “reduced” mode and “disabled” mode. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 45: Summer/Winter Switching
“OFF”) will be automatically activated with a flow temperature value of Tmin Buffer. If the circulation pumps are already active, this function has no effect. 3.6.12 Disinfection NOTE: Disinfection relates to the connected hot water cylinder. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 46: Remote Access Via Mybrunner
Preconditions and instructions Preconditions for on-line access to your BRUNNER heating 1. You have a BRUNNER heating system with Touch Display; 2. The Touch Display software update status must be Release 4.0 (from December 2013) or higher; 3. A connection between Touch Display and Internet access point (a router) in the building is required. A flat rate (broadband) Internet connection is recommended for reasonable operation.
Page 47: Registration
3. if the system or control panel is now running an update sequence? Please wait until finished and try again. Instructions for enabling Service access The access to service functions can be enabled exclusively for heating contractors or BRUNNER service technicians. Mutual access for both categories of servicemen is not possible.
Page 48 1.6 Optionally - for increased security - you can enter your mobile phone num- ber. 1.7. Click next to complete your entries on this page. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 49 Your favorite restaurant? Please enter a valid answer, which will be used later for confirmation. 1.10 Click the button Register now when finished. 1.11 The details of your registration will be shown: © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 50 2.1 Open the e-mail from “websystem” and subject line: “Brunner Zentrale Be- nutzerverwaltung: Registrierungs- bestätigung” (Brunner Central User Ad- ministration: Confirmation of registra- tion) 2.2 Click on the link; 3. Login 3.1 Click Login Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 51 3.3 Enter your password (entered beforehand and repeat - see 1.8) 3.4 The control unit (touch display) of the Brunner system must be reg- istered. To do this, click the New Control Neues Bedienteil. NOTE: If you had previously registered a different control unit, click the Add another control unit button Weit- eres Bedienteil hinzufügen.
Page 52 (globe) at the bottom right of the touch display. If there is an inter- net connection (network active) the globe is gray. Illustration 28: Internet connection (gray earth globe) Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 53 4.1 Click in the upper menu bar on Settings 4.2 Enter the PIN-Code 9999 4.3 Click on the display button Bedi- enteil 4.4 Click on the display button my- Brunner 4.5 Navigate down with the arrow key: © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 54 WLAN name, click on search Suche 4.7 Enter WLAN-Pass- word and click O.K. 4.8 Navigate up with the arrow key Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 55 5.4 Accept the terms and conditions at the end of the text by accepting Akzep- tieren. (To do this, scroll the entire text to the end. Only then is the Accept but- ton active). © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 56 PC. 7. Registration of your Brunner system 7.1 The control unit (touch display) of the Brunner system must be reg- istered. To do this, click the New Control Unit button Neues Bedien- teil.
Page 57 Now you can control all the func- tions of your system from your mo- bile device via mybrunner.de. The Parameter sections under Settings are excluded. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 58: Logging In
Login page at mybrunner.de, in the “Kennwort” field. If you want to change your pass- word again, or change your contact data, or apply extended security set- tings, please go to Mein Profil (My Profile). Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 59 The current overview of your system will appear on the screen of your PC, notebook, tablet or smartphone. On the Touch Display of your BRUNNER system To see the myBRUNNER status click: Settings + PIN-Code (9999) / Bedienteil(=control panel)/ my-...
Page 60: Enabling For Service Access
Enabling for Service access To enable Service access for BRUNNER technicians or a heating contractor, the owner of the system must approve it first. This is done using a fixed Service PIN Code, which is defined in the User account.
Page 61 (purpose of release) please write your family name and location of the system. The system operator can revoke the tradesman or BRUNNER service’s access to the sys- tem at any time. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 62: Connect Keypads To The Internet
(myBRUNNER), the BRUNNER touch display must be connected to the internet access of the building. There are different options and a wide range of peripheral devices for this purpose. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 63: Activate Wlan
1. Click in the upper menu bar on Settings 2. Enter the PIN-Code 9999 3. Click on the display button Bedienteil 4. Click on the display button myBRUNNER 5. A dialog window/box appears: © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 64: Brunner App
Both activities are only possible via a browser via my- brunner.de. 3.7.7 Network adverts Display with a myBRUNNER connection Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 65: Synchronisation With Network
The disabled time alignment is displayed with a gray box. The adjustment of the time or date with the BRUNNER network can be activated at any time. Data protection declaration of Ulrich Brunner GmbH...
Page 66 The required contact details can be found on the website: https://www.lda.bayern.de. If other sources of in- formation or services (websites, apps, etc.) from Ulrich Brunner GmbH are used, the data protection declara- tions listed also apply. Purpose of data processing We only collect, store and process personal data for the express or implicitly agreed purpose.
Page 67: Information And Error Messages
(= Lambda Kal. bration of the lambda sensor is not possible manual). If the error message appears Fehler) because the oxygen content is fluctuating again, contact a specialist garage. too much. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 68 Boiler sensor defec- Boilersensor short circuit tive! PF 175 The boiler sensor ST37 or pipes have a Contact a specialist company. (= Boiler Fühler de- short circuit. fekt!) Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 69 (= Fühler Außen de- a short circuit. fekt!) External sensor de- Outdoor sensorbreak fective! PF212 The outdoor sensor STP6 or lines are inter- Contact a specialist company. (= Fühler Außen de- rupted. fekt!) © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 70 Fuse Si3 (boiler pump ST10, DHW pump Fuse Si3 defective ST11, DHW cleaning ST12, room discharge PF601 (= Sicherung Si3 de- Contact the specialist company. ST20, HK2 pump STP4, mixer STP2) defec- fekt) tive. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 71: Acknowledging Error Messages
To acknowledge an error message, proceed as follows: 1. tap the Info button; 2. in the lower half of the display, press Reset → The error message has been acknowledged. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 72 If the error is still present, the error message appears again. Error messages can only be acknowledged in the top menu bar of the Home view in the Info submenu. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 73: Cleaning And Maintenance
Cleaning and maintenance Regular maintenance of the boiler BPH 4/17 ensures environmentally friendly operation of the system and extends its service life. Regular maintenance enables potential or emerging damage to be detected at an early stage and rectified. This increases the operational reliability of the heating system. At the same time, possible energy wastage is prevented.
Page 74 After each maintenance or service, you must confirm this process on the display. This is done by tapping the O.K. field . This resets the operating hours or the interval until maintenance is required. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 75: Cleaning Tool
Cleaning tool After opening the maintenance door, you will see the cleaning brush. Only use the brush supplied to clean the pellet boiler BPH 4/17. Warning Damage to the appliance (pit- ting corrosion!) Another brush, e.g. a steel brush, will damage the interior of the boil- Only use plastic brushes.
Page 77 Damit der Öffnungshebel der Aschetür in seine Be- dienposition fixiert bleibt, drehen Sie ihn um 90 Grad. Drücken Sie etwas kräftiger den Hebel der Aschetür © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 78: Ash Disposal
It should be noted that ashes should not be used di- rectly and without processing as fertilizer in your own garden and may not be placed on the market Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 79 - The untreated ash should not be used as fertilizer on your own land, as this can lead to overfertilization and problems due to the strongly alkaline character of the ash and the accumulation of heavy metals. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 80: Update Of The Control Unit
The update process should not be interrupted. DO NOT touch the display (touch field) during the entire update process. 5.5.1 Software from PC on the USB-Stick 1. You will receive an email with a link -> click on the link: Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 81 5. Copy the zip file to the USB stick 6. Now select the zip file with a right click and click on Hier ent- packen © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 82: Software From Usb-Stick On The Control Unit
5.5.2.1 Variant 1 1.To remove the display unit, insert the supplied tool (1) at the top between the wall and the glass front and release the lock with light pressure. Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 83 Insert the USB stick into the USB port of the display IMPORTANT: Check that the USB stick is correctly inserted and seated! Press the Settings button on the home screen Enter the PIN code 9999 confirm with OK © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 84: Variant 2
USB key orientation, or check, if the LED on the USB key is lit); 4. Reconnect the power supply cable; Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 85 8. Remove the USB key from display unit; 9. Switch on the power supply for the complete system; → As part of the update process, the system will reboot and the update is finished. © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 86: Decommissioning
Temporarily take the boiler out of operation CAUTION Possible damage to property due to frost If the boiler BPH 4/17 is temporarily taken out of operation, there is a risk of frost damage. • Ensure that the boiler is not damaged by frost.
Page 87: Waste Disposal
The specialist company that installed the boiler is responsible for disposing of the transport packaging. Disposing of boilers The boiler BPH 4/17 and its accessories are largely made of recyclable materials. The body of a boiler is made of metal. Boilers also contain valves, seals with plastic and rubber parts and electronic components (e.g.
Page 88: Technical And Commercial Data
Technical and commercial data Declaration of Conformity BPH Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 90: Technical Data
Exit gas temperature part load °C Flue gas mass flow nominal capacity kg/h (g/s) 36,0 (10) 28,8 (8,0) Flue gas mass flow part load kg/h (g/s) 10,8 (3,0) 14,4 (4,0) Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 91 14,5 Note on exhaust gas routing At BPH 4/17, the connection line must be at least 50 Pa overpressure-tight. In the case of room air-independent operation, the connection line must generally be at least 50 Pa overpressure-tight. We recommend our connecting line system.
Page 92 Max. usage performance in operation Qnmax Average usage performance in operation QNm 13,5 15,3 Temperature hysteresis Auxiliary energy demand basic cycle QHE, GZ 0,037 0,037 Mean electrical power consumption in stat. opera- tion Instructions for Use BPH 4/17 (2.29) © 2023 Brunner GmbH...
Page 93 Useful heat output at 30 % of nominal heat output Fuel efficiency at nominal heat output (η 85,1 97,7 Fuel efficiency at 30% of nominal heat output (η 88,0 93,8 © 2023 Brunner GmbH Instructions for Use BPH 4/17 (2.29)
Page 94 Technical and range-related changes as well as errors reserved. All images may contain additional functions or special equipment that are subject to a surcharge. Reprint- ing and duplication, including extracts, only with the express permission of the publisher. © Ulrich Brunner GmbH. © by Ulrich Brunner GmbH.

Brunner BPH 4/17 Instructions For Use Manual

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