November 2012 Repair manual GRAMMER Seats MSG 65/511-522 and boat seats AVENTO Page 1 of 4 TABLE OF CONTENTS Preliminary remarks 1 Description Safety notes Rating plate 2 Diagnosis Overview of components Functional test Overview of faults Fault diagnosis Material-No. 1 087 605_e...
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November 2012 Repair manual GRAMMER Seats MSG 65/511-522 and boat seats AVENTO Page 2 of 4 TABLE OF CONTENTS 3 Repair Work Backrest cushion – removal, installation 3.1.1 Backrest cushion – removal, installation (MSG65/511-522 and boat seat AVENTO-Premium) 3.1.2 Backrest cushion – removal, installation (Boat seat AVENTO-Evolution) Seat cushion –...
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November 2012 Repair manual GRAMMER Seats MSG 65/511-522 and boat seats AVENTO Page 3 of 4 TABLE OF CONTENTS 3.13 Backrest lock – removal, installation of the entire assembly 3.14 Knob for lumbar support – removal, installation 3.15 Seat level indicator – removal, installation of the entire assembly 3.16...
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November 2012 Repair manual GRAMMER Seats MSG 65/511-522 and boat seats AVENTO Page 4 of 4 TABLE OF CONTENTS 3.22 Backrest bearing with retaining spring – removal and installation 3.22.1 Backrest bearing with retaining spring MSG65/511-522 and boat seat AVENTO-Premium – removal and installation (see Chapter 3.7)
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TABLE OF CONTENTS Notes on these instructions This repair manual includes information and instructions on how to perform repair work on the GRAMMER Seat MSG 65 of the following seat models: • Driver’s seat MSG 65/511 (slender seat cushion and short back), •...
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After removal, all parts must be cleaned and checked for their suitability for re-use. Defective parts and worn parts must be replaced. The company Grammer rejects any warranty claims, if damaged or worn parts and assemblies are not replaced by spare parts released by Grammer.
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Chapter 1.1, must be read carefully and strictly observed. As an inevitable matter of fact, Grammer AG cannot evaluate all situations and consequences that may bear a risk of injury for the persons involved in the described work procedures.
For this reason, the contents of this repair manual cannot be used to substantiate any possible claims. Reprint, translation and copies of this manual or parts thereof are admissible only after written approval. GRAMMER AG ⋅ Postfach 14 54⋅ D-92204 Amberg Delivery and factory address: Phone +49 (0) 96 21 / 66-6822 GRAMMER AG Sitzsysteme www.grammer.com...
Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Description Page 1 of 1 TABLE OF CONTENTS Safety notes Rating plate Note: Please refer to the applicable seat operation manual for further details. Material-No. 1 087 605_e...
Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Safety notes Page 1 of 1 TABLE OF CONTENTS 1 All inspection, test and repair work must be performed exclusively by adequately trained personnel. 2 All work steps and procedures described are to be performed with consideration to the applicable directives and regulations stipulated by the relevant local authorities and in compliance with the provisions on health protection, prevention of acci- dents and environmental protection.
Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Rating plate Page 1 of 1 TABLE OF CONTENTS The rating plate is located at the front middle or left of the lower part of the sus- pension system (delivery option: MSG65/ 511-522 or boat seats AVENTO).
Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Diagnosis Page 1 of 1 TABLE OF CONTENTS Overview of components • Controls and indicators • Installation overview of the seat switch • Seat switch and connector assignment with circuit diagram Functional test Overview of faults Fault diagnosis...
Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of components Page 1 of 4 TABLE OF CONTENTS Controls and indicators (1) Handle for lumbar support (2) Armrest (3) Knob for armrest angle adjustment (4) Belt roller (5) Handle for backrest adjustment Note: MSG 65/511 seat type (slender seat...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of components Page 2 of 4 TABLE OF CONTENTS Installation overview Seat switch (1) Spring pack (2) Vehicle power connector (3) Cable ties with anchor ties (4) Blind rivet (5) Compression springs (6) Bushing (7) Switching bracket...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of components Page 3 of 4 TABLE OF CONTENTS Seat switch and connector assign- ment with circuit diagram (1) Seat switch actuator (2) Switch/Seat occupation detection system (3) Vehicle power connector (depending on model) (4) Connector plug of the seat heater (if fitted)
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of components Page 4 of 4 TABLE OF CONTENTS Note: Distance (A) between idle position and switching point of the push-rod switch (1) = 1.2 mm. Example of seat switch (2) switched as make contact (8): (O) If no load is applied to the seat, the seat switch (2) is open.
Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Functional test Page 1 of 5 TABLE OF CONTENTS A functional test is used to circumscribe all possible malfunctions; it must be performed before and after repair work on the seat at any rate.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Functional test Page 2 of 5 TABLE OF CONTENTS Step Notes, cause/remedial Scope of inspection Function to be operated Result/specified state measures Suspension Apply load to the seat and spring up No noise.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Functional test Page 3 of 5 TABLE OF CONTENTS Step Notes, cause/remedial Scope of inspection Function to be operated Result/specified state measures Seat fore/aft adjust- Release the handle for fore/aft ad- The seat locks into place in See overview of faults ment...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Functional test Page 4 of 5 TABLE OF CONTENTS Step Notes, cause/remedial Scope of inspection Function to be operated Result/specified state measures Belt roller Pull the safety belt out and let it go The safety belt automati- See overview of faults back.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Functional test Page 5 of 5 TABLE OF CONTENTS Step Notes, cause/remedial Scope of inspection Function to be operated Result/specified state measures Armrest Tilt the armrests backwards. The armrests move con- See overview of faults tinuously until the vertical (Chap.
Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of faults Page 1 of 7 TABLE OF CONTENTS This chapter contains notes on possible seat faults. The notes, combined with Chapter 2.4 "Fault diagnosis", are intended to ease troubleshooting of faults.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of faults Page 2 of 7 TABLE OF CONTENTS Fault description Possible cause Troubleshooting The seat squeaks. Apply acid-free multi-purpose lubri- • Too little lubrication of the shock ab- cant to the shock absorber axle (see sorber axle of the swinging structure.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of faults Page 3 of 7 TABLE OF CONTENTS Fault description Possible cause Troubleshooting The weight adjustment is too tight or does not Fold out the handle for weight ad- •...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of faults Page 4 of 7 TABLE OF CONTENTS Fault description Possible cause Troubleshooting Remove/install the entire backrest The backrest frame cannot be unlocked. • The operating lever jams. lock (Chap.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of faults Page 5 of 7 TABLE OF CONTENTS Fault description Possible cause Troubleshooting No or insufficient curving of the lumbar sup- Replace the knob for lumbar support •...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of faults Page 6 of 7 TABLE OF CONTENTS Fault description Possible cause Troubleshooting The seat switch does not work. Check electrical system of the vehi- • The vehicle power supply or electron- cle.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Overview of faults Page 7 of 7 TABLE OF CONTENTS Fault description Possible cause Troubleshooting The armrest does not lift or lower when turn- Replace the armrest (see Chap- •...
Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Fault diagnosis Page 1 of 2 TABLE OF CONTENTS 1 Check the seat switch Preconditions for fault diagnosis: • Electrical system of the vehicle is checked and is OK. Note: The components stated above are illustrated in Chapter 2.1.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Fault diagnosis Page 2 of 2 TABLE OF CONTENTS Step Checking/operating Result/specified state Troubleshooting • Apply load to the seat cushion with the current weight adjustment. • Measure the resistance at the contacts 1 and 3 (make contact) of the seat power connector: white..
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Repair Work Page 1 of 2 TABLE OF CONTENTS Backrest cushion – removal and installation 3.1.1 Backrest cushion – removal and installation(MSG65/511-522 and boat seat AVENTO-Premium) 3.1.2 Backrest cushion – removal and installation(Boat seat AVENTO-Evolution) Seat cushion –...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Repair Work Page 2 of 2 TABLE OF CONTENTS 3.14 Knob for lumbar support – removal, installation 3.15 Seat level indicator – removal, installation of the entire assembly 3.16 Seat switch with cable and switch mechanism –...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Backrest cushion – removal, installation Page 1 of 1 TABLE OF CONTENTS 3.1.1 Backrest cushion – removal and installation (MSG65/511-522 and boat seat AVENTO-Premium) 3.1.2 Backrest cushion – removal and installation (Boat seat AVENTO-Evolution) Material-No.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.1.1 Backrest cushion – removal, installation (MSG65/511-522 and Page 1 of 3 boat seat AVENTO-Premium) REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Backrest cushion (2) Backrest extension (3) Hook (backrest cushion) (4) Backrest frame (5) Torx screw ......
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.1.1 Backrest cushion – removal, installation (MSG65/511-522 and Page 2 of 3 boat seat AVENTO-Premium) REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 1 Pull out the backrest extension (2) to the end position.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.1.1 Backrest cushion – removal, installation (MSG65/511-522 and Page 3 of 3 boat seat AVENTO-Premium) REMOVAL/INSTALLATION TABLE OF CONTENTS 5 Unhook the two hooks (3) on the backrest cushion (1) from the longitu- dinal hole (arrow) of the backrest frame (4) and take off the backrest cushion (1) in an upward direction.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.1.2 Backrest cushion – removal and installation Page 1 of 3 (Boat seat AVENTO-Evolution) REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Backrest cushion (2) Right socket (3) Hexagon nut (4) Retaining spring (5) Left socket (6) Washer (7) Washer...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.1.2 Backrest cushion – removal and installation Page 2 of 3 (Boat seat AVENTO-Evolution) REMOVAL/INSTALLATION TABLE OF CONTENTS 2 Release the four catchers (12) of the right cover (13) from the imprints (ar- row) on the backrest support (9) on the right side and remove the right cover (13).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.1.2 Backrest cushion – removal and installation Page 3 of 3 (Boat seat AVENTO-Evolution) REMOVAL/INSTALLATION TABLE OF CONTENTS 6 Remove the left socket (5) with wash- er (6) and the right socket (2) from the backrest supports (9 and 11) at the backrest cushion (1).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Seat cushion – removal, installation Page 1 of 1 TABLE OF CONTENTS 3.2.1 Seat cushion – removal, installation (MSG65/511-522 and boat seat AVENTO-Premium) 3.2.2 Seat cushion – removal, installation (Boat seat AVENTO-Evolution) Material-No.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.2.1 Seat cushion – removal, installation (MSG65/511-522 and boat seat Page 1 of 4 AVENTO-Premium) REMOVAL INSTALLATION TABLE OF CONTENTS (1) Backrest frame (2) Handle for backrest adjustment (3) Spring pack (4) Hooks (spring pack) (5) Bellows (6) Seat cushion...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.2.1 Seat cushion – removal, installation (MSG65/511-522 and boat seat Page 2 of 4 AVENTO-Premium) REMOVAL INSTALLATION TABLE OF CONTENTS Removal 2 Lock the backrest frame (1) into place in the front position.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.2.1 Seat cushion – removal, installation (MSG65/511-522 and boat seat Page 3 of 4 AVENTO-Premium) REMOVAL INSTALLATION TABLE OF CONTENTS Installation 1 Place the seat cushion (6) onto the spring pack.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.2.1 Seat cushion – removal, installation (MSG65/511-522 and boat seat Page 4 of 4 AVENTO-Premium) REMOVAL INSTALLATION TABLE OF CONTENTS 3 Press onto the seat cushion (6) at the back center until you hear the catcher grip (9) locking.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.2.2 Seat cushion – removal, installation (Boat seat AVENTO-Evolution) Page 1 of 1 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Seat cushion (2) Backrest cushion (3) Round head screw ....4 Nm Removal and installation 1 Place the backrest cushion (2) in a vertical position.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Backrest extension with guide – removal, installation Page 1 of 3 (MSG65/511-522 and boat seat AVENTO-Premium) REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Backrest extension (2) Washer (3) Blind rivet (4) Backrest frame (5) Omega springs replace, if necessary (6) Holder 1 Remove the backrest cushion...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Backrest extension with guide – removal, installation Page 2 of 3 (MSG65/511-522 and boat seat AVENTO-Premium) REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 3 Remove the backrest extension (1), by pulling it upwards over the end stop in one move.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Backrest extension with guide – removal, installation Page 3 of 3 (MSG65/511-522 and boat seat AVENTO-Premium) REMOVAL/INSTALLATION TABLE OF CONTENTS 6 Replace the omega springs (5), if required: Remove the two omega springs (5) from the holder (6).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Cover, right and left – removal, installation Page 1 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Left backrest fixture (spring pack) (2) Left cover (3) Left cap cover (4) Belt roller (5) Seat belt buckle (6) Right cover (7) Right cap cover...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Cover, right and left – removal, installation Page 2 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 1 Seat with armrests (10): User a screw-driver to lever out the left cap cover (3) from the hexagon nut (9) and the right one (7) from the hexagon nut (12) and then remove...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Cover, right and left – removal, installation Page 3 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS 4 Pull out the belt of the belt roller (4) through the notch (D) of the left cov- er (2) and remove the cover on the left (2).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Storage box – removal, installation (optional extras) Page 1 of 2 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Storage box (2) Self-tapping screw ....1.6 Nm (3) Backrest frame 1 Remove the backrest cushion (Chap.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Storage box – removal, installation (optional extras) Page 2 of 2 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 2 Open the storage box (1). 3 Undo the three self-tapping screws (2) and remove the storage box (1) from the backrest frame (3).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Armrests – removal, installation (optional extras) Page 1 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Left backrest fixture (spring pack) (2) Hexagon nut (3) Left armrest (4) Washer (5) Hexagon nut ......25 Nm (6) Belt roller (7) Washer (8) Hexagon nut ......
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Armrests – removal, installation (optional extras) Page 2 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 2 Loosen the belt roller (6) to remove the left armrest (3) (see Chapter 3.9). Note: Loosen the belt roller (6) by turning the hexagon nut not more than twice,...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Armrests – removal, installation (optional extras) Page 3 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS Note: The hexagon nut (2 or 11) acts as an- ti-rotation device and guide for the left (3) or right armrest (9).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Backrest frame with retaining spring – removal, installation Page 1 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Backrest frame (2) Flange bolts ......25 Nm (3) Bushing ....... grease (4) Left backrest fixture (spring pack) (5) Hexagon nut (6) Right backrest fixture (spring pack)
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Backrest frame with retaining spring – removal, installation Page 2 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 4 Seat with armrests: Remove the armrests (Chap. 3.6). Removal, installation 5 To release the retaining spring (7), fold the backrest frame (1) completely forwards.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Backrest frame with retaining spring – removal, installation Page 3 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 7 Slightly press the backrest frame (1) against the right backrest fixture (6) and simultaneously lever it out from the left backrest fixture (4) in an up- ward direction, and then remove it.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Backrest frame with retaining spring – removal, installation Page 4 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 9 Take off the retaining spring (7) from the right backrest fixture (6). Installation notes: ●...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Bellows – removal and installation Page 1 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Backrest frame (2) Bellows (3) Hooks (lower part of the suspen- sion) (4) Lower part of the suspension (5) Hooks (spring pack) (6) Spring pack (7) Seat switch with cable...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Bellows – removal and installation Page 2 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS 1 Remove the backrest cushion (Chap. 3.1). 2 Remove the seat cushion (Chap. 3.2). 3 Remove the left and right covers (Chap.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Bellows – removal and installation Page 3 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 5 Pull out two cable ties with anchor ties (8) from the spring pack (6) and bel- lows (2).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Bellows – removal and installation Page 4 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS 7 Remove the two mushroom knobs (10) from the spring pack (6). Installation note: Stick a mandrel (size 3) through the opening in the bellows (2) in the mushroom knob (10) to the limit stop.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Bellows – removal and installation Page 5 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS 11 Take off three keyhole knobs (9) from the upper part of the suspen- sion in the front (4) and two keyhole knobs (9) from the upper part of the suspension (4) in the back.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Belt roller and belt buckle – removal, installation Page 1 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Left backrest fixture (spring pack) (2) Hexagon bolt (3) Belt roller (4) Hexagon nut ......50 Nm (5) Hexagon nut ......
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Belt roller and belt buckle – removal, installation Page 2 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 4 Unscrew the hexagon nut (4). Installation note: Hexagon nut (4), 50 Nm. 5 Pull out the hexagon bolt (2) and take off the belt roller (3).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Belt roller and belt buckle – removal, installation Page 3 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 7 Unscrew the hexagon nut (5). Installation note: Hexagon nut (5), 50 Nm. 8 Pull out the hexagon bolt (7) and take off the belt buckle (6).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 Belt roller and belt buckle – removal, installation Page 4 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 9 Delivery option for construction machines: Hang out the webbing on the right and remove two washers (see Chap- ter 3.20.2).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.10 Handle for weight adjustment – removal, installation Page 1 of 2 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Half round head bolt (2) Handle holder (spring pack) (3) Handle for weight adjustment (4) Retaining ring .....
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.10 Handle for weight adjustment – removal, installation Page 2 of 2 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 1 Take off the retaining ring (4). Installation note: Replace the retaining ring (4). 2 Pull out the half round head bolt (1) from the handle for weight adjustment (3) and remove the holder (2).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.11 Handle for fore/aft adjustment – removal, installation Page 1 of 2 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) The entire adjusting rail assembly (2) Locking lever (3) Blind rivet (4) Handle for fore/aft adjustment MeDok-790 Material-No.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.11 Handle for fore/aft adjustment – removal, installation Page 2 of 2 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 1 Bore out the rivet head of the blind rivet (3) and drive out the blind rivet (3).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.12 Handle for backrest adjustment – removal, installation Page 1 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Handle for backrest adjustment ..........replace (2) Operating lever (3) Loop for backrest adjustment (Special design: seat MSG 65/511 and boat seat AVENTO-Evolution) (4) Operating lever...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.12 Handle for backrest adjustment – removal, installation Page 2 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 3 Clasp the handle for backrest adjust- ment (1) and pull it off from the oper- ating lever (2).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.12 Handle for backrest adjustment – removal, installation Page 3 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS 4 Seat type MSG 65/511 with slender seat cushion and boat seat AVENTO-Evolution: Thread the loop for backrest adjust- ment (3) from the operating lever (4).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.13 Backrest lock – removal, installation of the entire assembly Page 1 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Left backrest fixture (spring pack) (2) Micro-encapsulated hexagon bolt ........ replace, 25 Nm (3) Operating lever (4) Handle for backrest adjustment Note:...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.13 Backrest lock – removal, installation of the entire assembly Page 2 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS 1 Remove the backrest cushion (Chap. 3.1). 2 Remove the seat cushion (Chap. 3.2). 3 Remove the left cover (see Chapter 3.4).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.13 Backrest lock – removal, installation of the entire assembly Page 3 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 7 Unlock the backrest frame (5) by pull- ing the handle for backrest adjustment (4) and fold it completely forwards.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.13 Backrest lock – removal, installation of the entire assembly Page 4 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS 8 Undo the micro-encapsulated bolt (2) and take off the hexagon nut (7). Installation note: Replace the micro-encapsulated hex- agon bolt (2), 25 Nm.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.13 Backrest lock – removal, installation of the entire assembly Page 5 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS 11 Replace the handle for backrest adjustment (4): Remove the handle for backrest ad- justment (4) (Chap.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.14 Knob for lumbar support – removal, installation Page 1 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Fixture (backrest frame) (2) Toothed wheel (3) Knob for lumbar support (4) Micro-encapsulated cap screw ........
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.14 Knob for lumbar support – removal, installation Page 2 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 1 Turn the knob for lumbar support (3) to the normal position (horizontal). 2 Undo the micro-encapsulated cap screw (4) and remove the knob for lumbar support (3) from the fixture (1).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.14 Knob for lumbar support – removal, installation Page 3 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS 3 Pull out the toothed wheel (2) from the knob for lumbar support (3). Installation note: When fitting the toothed wheel (2) in the knob for lumbar support (3), the...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.15 Seat level indicator – removal, installation of the entire assembly Page 1 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Spring pack (2) Lower part of the suspension (3) Expanding rivet .......
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.15 Seat level indicator – removal, installation of the entire assembly Page 2 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 3 Take off the bellows from the spring pack (1) in the front (see Chapter 3.8), press it down and fix it on the lower part of the suspension (2).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.15 Seat level indicator – removal, installation of the entire assembly Page 3 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 7 Hang out the linkage rod of the point- er (5) from the housing of the seat level indicator (6) and then remove it.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.15 Seat level indicator – removal, installation of the entire assembly Page 4 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 9 Pull out the housing of the seat level indicator (6) from the spring pack (1) diagonally in an upward direction and then remove it.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.16 Seat switch with cable and switch mechanism – removal, installation Page 1 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Bellows (2) Spring pack (3) Housing of the seat level indicator (4) Cover (5) Switch plate (6) Cable ties...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.16 Seat switch with cable and switch mechanism – removal, installation Page 2 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS 1 Remove the backrest cushion (Chap. 3.1). 2 Remove the seat cushion (Chap. 3.2). 3 Remove the cover on the right side (see Chapter 3.4).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.16 Seat switch with cable and switch mechanism – removal, installation Page 3 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 6 Take off the switch bracket (12) from the spring pack (2).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.16 Seat switch with cable and switch mechanism – removal, installation Page 4 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS 9 Replace the switch plate (5): Bore out the rivet head and drive out the blind rivet (7).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.16 Seat switch with cable and switch mechanism – removal, installation Page 5 of 5 REMOVAL/INSTALLATION TABLE OF CONTENTS 12 Mark places where the switch cable (8) is fastened on the spring pack (2) and remove the four cable ties (6).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.17 Seat fore/aft adjustment – removal, installation of the entire assembly Page 1 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Micro-encapsulated cap screw replace, 25 Nm (2) Lower part of the suspension (3) Adjusting rail .......
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.17 Seat fore/aft adjustment – removal, installation of the entire assembly Page 2 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 2 Pull out the two locking rails (6) from the adjusting rail (3) and the entire ad- justing rail assembly (9).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.17 Seat fore/aft adjustment – removal, installation of the entire assembly Page 3 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 3 Undo the four micro-encapsulated cap screws (1) and remove the hexagon nuts (5) with the washers (6).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.17 Seat fore/aft adjustment – removal, installation of the entire assembly Page 4 of 4 REMOVAL/INSTALLATION TABLE OF CONTENTS 6 Replace the handle for fore/aft ad- justment (8): Remove the handle for fore/aft ad- justment (8) (Chap.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18 Spring pack – removal, installation of the entire assembly Page 1 of 1 TABLE OF CONTENTS TABLE OF CONTENTS 3.18.1 Spring assembly – removal and installation (seat plate) 3.18.2 Spring assembly –...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.1 Spring assembly – removal and installation of the entire assembly Page 1 of 6 (seat plate) REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Spring pack (seat plate) (2) Plastic roller (3) Swinging structure (4) Fixed bearing (5) Handle for weight adjustment...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.1 Spring assembly – removal and installation of the entire assembly Page 2 of 6 (seat plate) REMOVAL/INSTALLATION TABLE OF CONTENTS 3 Remove the left and right covers (Chap. 3.4). 4 Seat with armrests: Remove the armrests (Chap.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.1 Spring assembly – removal and installation of the entire assembly Page 3 of 6 (seat plate) REMOVAL/INSTALLATION TABLE OF CONTENTS 11 Remove the seat switch with cable and switch mechanism (Chap. 3.16). Removal, installation WARNING: Take care with the spring (10) on the spring pack (1) - it...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.1 Spring assembly – removal and installation of the entire assembly Page 4 of 6 (seat plate) REMOVAL/INSTALLATION TABLE OF CONTENTS 14 Screw the retaining spindle (7) for securing the springs (10) into the hole (arrow) on the spring pack (1) until the slider (9) lifts from the swinging structure (3).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.1 Spring assembly – removal and installation of the entire assembly Page 5 of 6 (seat plate) REMOVAL/INSTALLATION TABLE OF CONTENTS 15 Unscrew the two special torx screws (6) from the fixed bearing (4). Installation notes: ●...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.1 Spring assembly – removal and installation of the entire assembly Page 6 of 6 (seat plate) REMOVAL/INSTALLATION TABLE OF CONTENTS 18 Push backwards the spring pack (1) as far as possible, and remove the two guiding rails (11) at the bottom of the spring pack (1) from the two plastic rollers (2) by turning them...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.2 Spring assembly – removal and installation of the entire assembly Page 1 of 6 (upper suspension part) REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Upper seat part (2) Spring assembly (upper suspension part) (3) Plastic roller (4) Swinging structure...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.2 Spring assembly – removal and installation of the entire assembly Page 2 of 6 (upper suspension part) REMOVAL/INSTALLATION TABLE OF CONTENTS Remove the seat cushion (see repair manual for the upper seat part). Remove the bellows from the spring assembly (2) (see Chapter 3.8) and lay it down.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.2 Spring assembly – removal and installation of the entire assembly Page 3 of 6 (upper suspension part) REMOVAL/INSTALLATION TABLE OF CONTENTS Operate the handle for weight ad- justment (6) upward or downward until the hole (arrow) on the spring pack (2) matches the mounting hole inside the spring pack (2).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.2 Spring assembly – removal and installation of the entire assembly Page 4 of 6 (upper suspension part) REMOVAL/INSTALLATION TABLE OF CONTENTS ATTENTION Malfunction! To avoid overextension of the springs (11) in the spring pack (2), the washer (9) and retaining spindle (8) that are supplied in the service...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.2 Spring assembly – removal and installation of the entire assembly Page 5 of 6 (upper suspension part) REMOVAL/INSTALLATION TABLE OF CONTENTS Unscrew the two special torx screws (7) from the fixed bearing (5). Installation notes: ●...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.18.2 Spring assembly – removal and installation of the entire assembly Page 6 of 6 (upper suspension part) REMOVAL/INSTALLATION TABLE OF CONTENTS 11 Push backwards the spring pack (2) as far as possible, and remove the two guiding rails (12) at the bottom of the spring pack (2) from the two...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.19 Shock absorber – removal, installation Page 1 of 2 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Axle (swinging structure) (2) Shock absorber (3) Retaining ring 1 Remove the backrest cushion (Chap.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.19 Shock absorber – removal, installation Page 2 of 2 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 4 Loosen the two retaining rings (3) from the axles (1) and then remove them.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.20 Webbing – removal, installation Page 1 of 1 TABLE OF CONTENTS 3.20.1 Webbing (static belt) – removal, installation 3.20.2 Webbing (secondary belt) – removal, installation (delivery option: construction machines) Material-No.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.20.1 Webbing (static belt) – removal, installation Page 1 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Lower part of the suspension (2) Swinging structure (3) Fixture (4) Webbing (static belt) (5) Special torx screw ....
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.20.1 Webbing (static belt) – removal, installation Page 2 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS 4 Remove the bellows from the spring pack and lay it down (see Chap- ter 3.8).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.20.1 Webbing (static belt) – removal, installation Page 3 of 3 REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 7 Undo the two special torx screws (5) from the lower part of the suspension (1) and fixture (3), and then remove the hexagon nuts (6).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.20.2 Webbing (secondary belt) – removal, installation Page 1 of 5 (Delivery option: construction machines) REMOVAL/INSTALLATION TABLE OF CONTENTS (1) Belt roller (2) Webbing (left-hand) (3) Webbing fixation plate (left-hand) (4) Bellows (5) Adjusting rail (6) The entire adjusting rail assembly...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.20.2 Webbing (secondary belt) – removal, installation Page 2 of 5 (Delivery option: construction machines) REMOVAL/INSTALLATION TABLE OF CONTENTS 1 Remove the backrest cushion (Chap. 3.1). 2 Remove the seat cushion (Chap. 3.2). 3 Remove the left and right covers (Chap.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.20.2 Webbing (secondary belt) – removal, installation Page 3 of 5 (Delivery option: construction machines) REMOVAL/INSTALLATION TABLE OF CONTENTS Removal, installation 5 Unscrew the two hexagon nuts (8). Installation note: Hexagon nut (8), 50 Nm.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.20.2 Webbing (secondary belt) – removal, installation Page 4 of 5 (Delivery option: construction machines) REMOVAL/INSTALLATION TABLE OF CONTENTS 7 Take off the webbing (2 and 10) from the bellows (4). Installation note: The lug of the webbing (2 and 10) may not be distorted.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.20.2 Webbing (secondary belt) – removal, installation Page 5 of 5 (Delivery option: construction machines) REMOVAL/INSTALLATION TABLE OF CONTENTS 9 Remove the belt fixation plates (3 and 11) and the two adjustment washers (16).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.21 Swinging structure with the lower part of the suspension – Page 1 of 5 disassemble, assemble DISASSEMBLE/ASSEMBLE TABLE OF CONTENTS (1) Swinging structure ....grease (2) Plastic roller, at the top ..grease (3) Plastic roller, at the bottom (4) Bushing (5) Fixed bearing...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.21 Swinging structure with the lower part of the suspension – Page 2 of 5 disassemble, assemble DISASSEMBLE/ASSEMBLE TABLE OF CONTENTS 4 Remove the bellows (Chap. 3.8). 5 Hang out the linkage rod of the point- er from the lower part of the suspen- sion (7) (see Chapter 3.15).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.21 Swinging structure with the lower part of the suspension – Page 3 of 5 disassemble, assemble DISASSEMBLE/ASSEMBLE TABLE OF CONTENTS Disassemble, assemble 10 Remove the two plastic rollers (2) at the top from the roller axle of the swinging structure (1).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.21 Swinging structure with the lower part of the suspension – Page 4 of 5 disassemble, assemble DISASSEMBLE/ASSEMBLE TABLE OF CONTENTS 12 Disengage the link bracket bolt (9) and pull it out from the swinging structure (1) and lower part of the suspension (7).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.21 Swinging structure with the lower part of the suspension – Page 5 of 5 disassemble, assemble DISASSEMBLE/ASSEMBLE TABLE OF CONTENTS 16 Remove the swinging structure (1) with the right plastic roller at the bot- tom (3) from the surface of the lower part of the suspension (7), and take it off in an upward direction.
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.22 Backrest bearing with retaining spring – removal and installation Page 1 of 1 TABLE OF CONTENTS 3.22.1 Backrest bearing with retaining spring MSG65/511-522 and boat seat AVENTO-Premium – removal and installation (see Chapter 3.7) 3.22.2 Backrest bearing with retaining spring boat seat AVENTO-Evolution –...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.23 Suspension cover – removal and installation Page 1 of 2 (Boat seat AVENTO-Evolution) REMOVAL / INSTALLATION TABLE OF CONTENTS (1) Suspension cover (2) Right backrest support (3) Hook tape (4) Left backrest support (5) Left hooks (6) Seat plate...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.23 Suspension cover – removal and installation Page 2 of 2 (Boat seat AVENTO-Evolution) REMOVAL / INSTALLATION TABLE OF CONTENTS Removal and installation 3 Remove the Protective hose (9) from the left hook (5) and right hook (7).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.24 Seat and backrest cushion covers – removal and installation Page 1 of 7 (Boat seat AVENTO-Evolution) REMOVAL / INSTALLATION TABLE OF CONTENTS (1) Foam plastic part (seat cushion) (2) Foam plastic part (backrest cush- ion) (3) Backrest cushion cover...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.24 Seat and backrest cushion covers – removal and installation Page 2 of 7 (Boat seat AVENTO-Evolution) REMOVAL / INSTALLATION TABLE OF CONTENTS 3 Put the seat cushion on the seating area and pull all stainless steel sta- ples out of the foam plastic part of the seat cushion (1).
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.24 Seat and backrest cushion covers – removal and installation Page 3 of 7 (Boat seat AVENTO-Evolution) REMOVAL / INSTALLATION TABLE OF CONTENTS 6 Fitting the seat cushion cover on the seat cushion foam part: 6.1 Turn the seat cushion cover (5) in- side out and press the two back...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.24 Seat and backrest cushion covers – removal and installation Page 4 of 7 (Boat seat AVENTO-Evolution) REMOVAL / INSTALLATION TABLE OF CONTENTS 6.4 Perform a visual inspection: The seat cushion cover (5) must not pucker and must be pressed onto the foam part (1) with the Velcro fas- tener in the area of the seam groove...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.24 Seat and backrest cushion covers – removal and installation Page 5 of 7 (Boat seat AVENTO-Evolution) REMOVAL / INSTALLATION TABLE OF CONTENTS Fitting the backrest cushion cover on the backrest cushion foam part 7.1 Open the three zip fasteners (4) on the backrest cushion cover (3) and turn the backrest cushion cover (G3)
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.24 Seat and backrest cushion covers – removal and installation Page 6 of 7 (Boat seat AVENTO-Evolution) REMOVAL / INSTALLATION TABLE OF CONTENTS 7.4 Press the loop tape (10) of the back- rest cushion cover (3) completely onto the hook tape (9) and into the seam groove from the inside and...
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Repair manual MSG 65/511-522 and boat seat AVENTO – November 2012 3.24 Seat and backrest cushion covers – removal and installation Page 7 of 7 (Boat seat AVENTO-Evolution) REMOVAL / INSTALLATION TABLE OF CONTENTS 7.8 Remove the pull tab at the slider of the zip fasteners (4).
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