Smitec ICOS 3110 Installation, Use And Maintenance Manual

Servomotor with integrated drive

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ICOS 3110-FB servomotor

Smitec S.p.A., viale Vittorio Veneto 4, 24016 San Pellegrino Terme (BG), Italy, www.smitec.it

Installation, use and maintenance manual

BEFORE STARTING UP THE SERVOMOTOR ICOS 3110, CAREFULLY READ THIS

MANUAL AND FOLLOW ALL INSTRUCTIONS, IN ORDER TO ENSURE MAXIMUM

SAFETY

The technical data and the drawings in this manual might have been modified later; always

refer to the latest version.

Ver. 1.00

SERVOMOTOR WITH

INTEGRATED DRIVE

ICOS 3110

Installation, use and maintenance manual - EN

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Summary of Contents for Smitec ICOS 3110

Page 1 ICOS 3110-FB servomotor Installation, use and maintenance manual - EN Smitec S.p.A., viale Vittorio Veneto 4, 24016 San Pellegrino Terme (BG), Italy, www.smitec.it Installation, use and maintenance manual BEFORE STARTING UP THE SERVOMOTOR ICOS 3110, CAREFULLY READ THIS MANUAL AND FOLLOW ALL INSTRUCTIONS, IN ORDER TO ENSURE MAXIMUM...
Page 2: Table Of Contents
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN Summary 1 Preface ............................... 3 2 General warnings ............................4 3 Safety instructions ............................ 6 3.1 General information ..........................6 3.2 Precautions during handling and assembly ..................6 3.3 Precautions against risk of Electric Shock ..................7 3.4 Precautions against hot components ....................
Page 3: Preface
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 1 Preface This manual provides all necessary information for the installation, use and maintenance of the servodrive ICOS 3110. The instructions included in this manual are addressed to the following professionals:...
Page 4: General Warnings
MANUAL. THE EQUIPMENT MUST NOT BE USED FOR PURPOSES DIFFERENT THAN THE ONES DESCRIBED IN THIS MANUAL; SMITEC S.p.A. SHALL NOT BE HELD RESPONSIBLE FOR ANY DAMAGES, IN- CONVENIENCES OR ACCIDENTS DUE TO THE NON-COMPLIANCE WITH THESE PRESCRIPTIONS. In order to make the manual consultation easier, the following symbols have been adopted: Indication of “PROHIBITED ACTION”.
Page 5 ICOS 3110-FB servomotor Installation, use and maintenance manual - EN The symbol “USE OF INDIVIDUAL PROTECTIONS” means that protective gloves must be worn. The symbol “USE OF INDIVIDUAL PROTECTIONS” means that protective glasses must be worn. Indication of “INFORMATION OF PARTICULAR RELEVANCE”.
Page 6: Safety Instructions
It is absolutely forbidden to use the equipment for different purposes than the ones de- scribed in this manual. The technical data and the drawings in this manual might have been modified later; always refer to the latest version. All upgrades can be requested to SMITEC S.p.A. directly.
Page 7: Precautions Against Risk Of Electric Shock
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 3.3 Precautions against risk of Electric Shock The power supply connector is subject to high voltage during the servodrive operation; be careful (danger of Electric Shock). During installation and maintenance, disconnect the device from the mains power supply.
Page 8: Residual Risks
3.6 Limitations of use The servodrive ICOS 3110 is not safety device; do not rely on them to carry out safety func- tions (for example: safe stop, safe reduced speed, etc...). The operating temperature range of the servodrive is 0 ÷ 55°C; the operating temperature range at rated current (without derating) is 0 ÷...
Page 9: Data Sheet
The 32-bit microcontroller ensures a detailed diagnosis of the device, which is very useful during the system development phase. To ensure maximum flexibility of use, the ICOS 3110-FB servomotor is equipped with 2 digital inputs, in order to allow interfacing with standard sensors.
Page 10: Reference Documents
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 4.2 Reference documents Code Description DK400197 Use and programming manual ICOS 3XXX DK400076 FLXIO / FLXMOD integration manual 4.3 Technical data 4.3.1 Mechanical characteristics Rated torque Inrush torque Delivered torque 0.65 Nm...
Page 11: Environmental Specifications
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN Shaft diameter 11 mm 4.3.2 Environmental specifications 0° ÷ +45°C with full-load operation Operating temperature (Maximum air temperature) 0° ÷ +55°C with derating of the delivered torque Environment of use...
Page 12: Power Supply
Therefore, if it is possible, during the installation of the servomotor ICOS 3110, it is advisable to fix the device in position B, which has resulted to be the best performing among the 4 possible configurations.
Page 13: Accessories
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 4.4 Accessories The following table lists the accessories of the servodrive ICOS 3110, including their order code: Order code Item KZ010628 DC bus power supply unit ICOS-PS 3162 EP200328 Push-pull connector for the main power supply...
Page 14: Mechanical Specifications
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 4.6 Mechanical specifications 4.6.1 Weight The following table indicates the weight of the different models: Type Weight (kg) EM700043 1.6 kg 4.6.2 Size Ver. 1.00...
Page 15: Installation And Start-Up
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5 Installation and start-up 5.1 Preliminary operations Before starting up the device, make the following checks: • Check the perfect integrity of the device and its components. • Make sure that all manuals necessary for installation are available.
Page 16: Installation Mode
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.2 Installation mode During the installation of the device, the upper and lower part and the side parts must have a free space of at least 100 mm compared to other electronic and / or mechanical components.
Page 17: Mechanical Assembly
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.3 Mechanical assembly 5.3.1 Fastening Tighten the flange with steel bolts, 8.8 grade or higher grade. The recommended tightening torque is indicated in the following table, which refers to new bolts with not lubricated threads.
Page 18: Torque Transmission
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.3.2 Torque transmission The torque is transmissible with direct coupling or with belt or gears. In case of direct coupling, try to reduce the axial and radial misalignment which would cause an additional pressure on bearings.
Page 19: Connections And Leds
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.4 Connections and LEDs All connections of servodrive ICOS 3110 are ensured by removable connectors; the following picture shows the connectors position: The following table describes the function of each connector:...
Page 20: Dc-Bus Power Supply - J3
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.4.1 DC-bus power supply - J3 These are the connections of the main power supply (DC bus), with corresponding connection of the protection earth (PE/Ground). CAUTION Large capacitors inside the device. Risk of Electric Shock; wait at least No. 600 seconds (10 minutes) after disconnecting power.
Page 21 ICOS 3110-FB servomotor Installation, use and maintenance manual - EN Connector type: Phoenix Contact SACC-DSI-M12MSS-3P-M16/0,5 PE (1411653) * ** Features Rated voltage 630 V Rated current 16 A N. poles Mass resistance ≤ 3 mΩ Insulation resistance ≥ 100 MΩ...
Page 22 ICOS 3110-FB servomotor Installation, use and maintenance manual - EN The mains voltage is obtained from the mains power supply through the power supply unit; be careful to the voltage polarity while making the connections. CAUTION For safety reasons, the device must always operate with PE (Ground) connection; risk of Electric Shock and/or malfunctions.
Page 23: Conductors And Protective Devices
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.4.1.1 Conductors and protective devices Protection for UL applications 5.4.1.1.1 This device is Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 Arms Symmetrical Amperes, 325Vdc Maximum when protected by semiconductor fuse model FR10GR69V20 by Mersen.
Page 24 ICOS 3110-FB servomotor Installation, use and maintenance manual - EN The following table indicates the recommended fuse features: Class gPV (IEC 60269-6) Size 10x38 mm (13/32” x 1 1/2”) Rated current 12 A Operating voltage 500V min. The following table lists some adequate fuses:...
Page 25: Flxio Field Bus - J1
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.4.2 FlxIO field bus - J1 Refer to the FlxIO bus integration and FlxMod system DK400076 manual for the correct definition of the connection topology of the FlxIO bus. The servomotor is equipped with an interface for the proprietary field bus FlxIO; it is based on an isolated RS485 electrical interface, and allows reliable real-time control of complex applications.
Page 26 120Ω impedance for the differential signals). To connect in cascade several ICOS 3110 or other FlxIO bus devices equipped with the same type of connec- tor (M12 D-coding), it is necessary to use a branch wiring with Y configuration (split; 1xM 2xF). For this purpose the use of the Smitec EC100379 cable is recommended.
Page 27: Auxiliary Power Supply 24V - J4
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.4.3 Auxiliary power supply 24V - J4 This is the connector for connecting the 24V auxiliary power supply, which is used to power the control section of the device; the connector pinout is shown below:...
Page 28 ICOS 3110-FB servomotor Installation, use and maintenance manual - EN Check the voltage polarity before connecting the servodrive, in order to avoid damages to the device. The 24V cables must be protected against over-currents. Some types of power supply units function as a protection.
Page 29: Digital Inputs And Power Supply With 24V Output - J2
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.4.4 Digital inputs and power supply with 24V output - J2 This is the connector for connecting the digital inputs and for powering any external sensors; the pinout of the...
Page 30: Digital Inputs
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN Gasket material *= Use 60 °C / 75 °C wires only **= Use Copper Conductors only 5.4.4.1 24V digital inputs The servomotor is equipped with two general purpose 24V digital inputs. The typical use of these inputs con- sists in the acquisition of sensors with digital output, very common in the industrial field (example: photocells, limit switches, etc...).
Page 31: Leds
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.4.5 LEDs The device has 3 LED indicators, marked with the STS label, which inform the user about the state of the field bus (FlxIO), of the supply lines and of the operating condition.
Page 32: Led1 Behavior
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.4.5.2 LED1 behavior LED1 (green) Meaning 24V I/O supply voltage present 24V I/O supply voltage absent 5.4.5.3 LED2 and LED3 behavior They take on the following meaning, in accordance with the FlxIO standard, based on their switching on and...
Page 33: Installation Criteria For Ul Certification
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.4.6 Installation criteria for UL certification Cord connected device are for use only in NFPA 79 applications. Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the Manufacturer Instructions, Na- tional Electrical Code and any additional local codes.
Page 34: Addressing
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 5.5 Addressing Like all slave devices with FlxIO field bus, the ICOS servodrives need to be addressed for a correct data exchange with the master device. Each slave device must have its own address; two devices with the same address cause communication problems and might cause uncontrolled behaviour of the system.
Page 35 ICOS 3110-FB servomotor Installation, use and maintenance manual - EN The following table shows the correspondence between decimal values and hexadecimal values: Decimal Hexadecimal Address 0 must never be used. Since the address is acquired by the servodrive only after supplying auxiliary voltage, the setting must be car- ried out before powering it, otherwise the variation is ignored until the servodrive is started again.
Page 36: Firmware Upgrade
Installation, use and maintenance manual - EN 6 Firmware upgrade Following significant improvements or additional functionalities, the servodrive ICOS 3110 can be updated with a more recent firmware version. This operation can be carried out through FlxIO field bus (remote programming); if the master device recognizes that the servodrive is programmed with a different FW version as compared to the version loaded in the memory, it automatically re-programmes it.
Page 37: Storage
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 7 Storage The device and its components can be stored in their original packaging and always in a covered place, even if they are packed. Protect the device against dust and atmospheric agents.
Page 38: Maintenance
Installation, use and maintenance manual - EN 8 Maintenance SMITEC S.p.A. does not recommend any ordinary maintenance of the servodrive ICOS 3110; it is not allowed to disassemble any component, because it might compromise the safety degree of the device.
Page 39: Disposal And Demolition
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 9 Disposal and demolition The disposal of this device must be carried out according to the laws in force in the country where it was in- stalled. Should the disposal be partial (frame, heat sink, electronic boards), separate the components made of plastic from the components made of aluminium, etc.
Page 40: Analytical Index
ICOS 3110-FB servomotor Installation, use and maintenance manual - EN 10 Analytical index Accessories............13 Shaft diameter..........11 Altitude ............. 11 Storage temperature ........11 Assembly ............6 Automatic addressing ........35 Auxiliary power supply ........27 Torque transmission........18 DC power supply..........